Experimental investigation on enhanced damage to fuel tanks by reactive projectiles impact

Enhanced damage to the full-filled fuel tank,impacted by the cold pressed and sintered PTFE/AL/W reactive material projectile(RMP)with a density of 7.8 g/cm3,is investigated experimentally and theoretically.The fuel tank is a rectangular structure,welded by six pieces of 2024 aluminum plate with a thickness of 6 mm,and filled with RP-3 aviation kerosene.Experimental results show that the kerosene is ignited by the RMP impact at a velocity above 1062 m/s,and a novel interior ignition phenomenon which is closely related to the rupture effect of the fuel tank is observed.However,the traditional steel projectile with the same mass and dimension requires a velocity up to 1649 m/s to ignite the kerosene.Based on the experimental results,the radial pressure field is considered to be the main reason for the shear failure of weld.For mechanism considerations,the chemical energy released by the RMP enhances the hydrodynamic ram(HRAM)effect and provides additional ignition sources inside the fuel tank,thereby enhancing both rupture and ignition effects.Moreover,to further understand the enhanced ignition effect of RMP,the reactive debris temperature inside the kerosene is analyzed theoretically.The initiated reactive debris with high temperature provides effective interior ignition sources to ignite the kerosene,resulting in the enhanced ignition of the kerosene.     

Effect of microstructure on short pulse duration shock initiation of TATB and initial response mechanism

Micro-TATB particles with different sizes and 3D nanoporous TATB architectures with different specific surface areas were prepared through recrystallization to study short pulse duration shock initiation properties by electric gun technology. For micro-TATB, the initiation threshold significantly decreases with TATB average size ranging from 79.7 μm to 0.5 μm. For 3D nanoporous TATB architecture, the initiation threshold decreases and then increases with specific surface areas increased from 9.6 m²/g to 36.2 m²/g. The lowest initiation thresholds are obtained for the micro-TATB with average sizes of 1.3 μm and 0.5 μm, and 3D nanoporous TATB architecture with specific surface area of 22.4 m²/g. The shock initiation thresholds of micro-TATB and 3D nanoporous TATB architectures show significantly decreases with the porosity increased. The decomposition reaction and thermal conductivity properties were further investigated to understand the initial response mechanism. High porosity provides more collapse sites to generate high temperature for formation of hot spots. The low thermal conductivity and decomposition temperature could enhance the formation and ignition of the hot spots, and initial decomposition reaction of TATB. The effect of the decomposition temperature is higher than that of the thermal conductivity on the shock initiation properties. The enhanced decomposition reaction could promote energy release and transfer process from the ignition to the combustion. This work offers a new insight to understand the effects of microstructure on the shock initiation properties and the initial response mechanism of TATB.     

Investigation of normal,lateral, and oblique impact of microscale projectiles into unidirectional glass/epoxy composites

Spacesuits and spacecraft must endure high velocity impacts from micrometeoroids. This work considers the impact of 100 μm diameter projectiles into composite targets at velocities from 0.5 km/s to 2 km/s. This work begins by presenting an energy-based theoretical model relating depth of penetration (DoP) and impact force to impact velocity, characteristic time, and threshold velocity and force. Next, this work compares numerical simulations of normal impact on composites to the theoretical model. Numerical simulations are conducted with LS-DYNA and the well-known composite model, MAT-162. The numerical models consider unidirectional S2-glass fiber reinforced SC-15 epoxy composite laminates. The numerical model shows good correlation with the theoretical model. The numerical model also investigates lateral impact, parallel to the fiber direction, and oblique impact at angles from 30° to 82.5°. This work decomposes oblique impact into normal and lateral components, and compares them with normal and lateral impact results. The results show good correlation of the normal component of oblique results with the theoretical model. This numerical and theoretical study focuses on DoP, velocity, and penetration resistance force as functions of time. The theoretical model and numerical simulations are used to determine new DoP parameters: characteristic time of depth of penetration and threshold impact velocity. These models are a first step in developing the capability to predict DoP for oblique, microscale, high-speed impact on composite materials.     

点火载荷下翼柱型装药结构完整性数值分析

针对固体火箭发动机翼柱型装药在点火载荷下结构完整性问题,提出了一种考虑三维损伤黏弹性本构性的数值模拟方法.基于商业有限元软件的二次开发平台,编写用户子程序,展开有限元数值计算,获取翼柱型装药在固化降温、点火载荷下装药结构的应力、应变与位移场分布.结果表明,在温度载荷与点火载荷下,药柱内表面变形模式是不同的.然而,不管在...     

温升热源条件油气热着火关键因素探究

通过对影响油气受热着火的关键因素进行研究,为发展主动防护技术提供理论依据。基于系统的实验和分析,探究了快速氧化现象、热源加热速度、热源面积与爆燃空间比例对热着火发生时临界浓度、着火概率和着火延迟期的影响,提出了温升热源条件受限空间能否发生热着火的综合判据。该判据认为：如果油气体积分数低于2.4％,受限空间体积与热源面积比值小于0．64m,那么即使温度达到873K,湿度降低到18％～21％,着火也不会发生。     

Effects of total pressures and equivalence ratios on kerosene/air rotating detonation engines using a paralleling CE/SE method

In this paper, the kerosene/air rotating detonation engines(RDE) are numerically investigated, and the emphasis is laid on the effects of total pressures and equivalence ratios on the operation characteristics of RDE including the initiation, instabilities, and propulsive performance. A hybrid MPI + OpenMP parallel computing model is applied and it is proved to be able to obtain a more effective parallel performance on high performance computing(HPC) systems. A series of cases with the total pressure of 1 MPa, 1.5 MPa, 2 MPa, and the equivalence ratio of 0.9, 1, 1.4 are simulated. On one hand, the total pressure shows a significant impact on the instabilities of rotating detonation waves. The instability phenomenon is observed in cases with low total pressure (1 MPa) and weakened with the increase of the total pressure. The total pressure has a small impact on the detonation wave velocity and the specific impulse. On the other hand, the equivalence ratio shows a negligible influence on the instabilities, while it affects the ignition process and accounts for the detonation velocity deficit. It is more difficult to initiate rotating detonation waves directly in the lean fuel operation condition. Little difference was observed in the thrust with different equivalence ratios of 0.9, 1, and 1.4. The highest specific impulse was obtained in the lean fuel cases, which is around 2700 s. The findings could provide insights into the understanding of the operation characteristics of kerosene/air RDE.     

Damage visualization and deformation measurement in glass laminates during projectile penetration

Transparent armor consists of glass-polymer laminates in most cases. The formation and propagation of damage in the different glass layers has a strong influence on the ballistic resistance of such laminates. In order to clarify the course of events during projectile penetration, an experimental technique was developed, which allows visualizing the onset and propagation of damage in each single layer of the laminate. A telecentric objective lens was used together with a microsecond video camera that allows recording 100 frames at a maximum rate of 1 MHz in a backlit photography set-up. With this technique, the damage evolution could be visualized in glass laminates consisting of four glass layers with lateral dimensions 500 mm × 500 mm. Damage evolution was recorded during penetration of 7.62 mm AP projectiles with tungsten carbide core and a total mass of 11.1 g in the impact velocity range from 800 to 880 m/s. In order to measure the deformation of single glass plates within the laminates, a piece of reflecting tape was attached to the corresponding glass plate, and photonic Doppler velocimetry (PDV) was applied. With the photonic Doppler velocimeter, an infrared laser is used to illuminate an object to be measured and the Doppler-shifted light is superimposed to a reference light beam at the detector. The simultaneous visualization and PDV measurement of the glass deformation allow determining the deformation at the time of the onset of fracture. The analysis of the experimental data was supported by numerical simulations, using the AUTODYN commercial hydro-code.     

Research on the influences of confining pressure and strain rate on NEPE propellant: Experimental assessment and constitutive model

In order to study the influences of confining pressure and strain rate on the mechanical properties of the Nitrate Ester Plasticized Polyether (NEPE) propellant, uniaxial tensile tests were conducted using the self-made confining pressure system and material testing machine. The stress-strain responses of the NEPE propellant under different confining pressure conditions and strain rates were obtained and analyzed. The results show that confining pressure and strain rate have a remarkably influence on the mechanical responses of the NEPE propellant. As confining pressure increases (from 0 to 5.4 MPa), the maximum tensile stress and ultimate strain increase gradually. With the coupled effects of confining pressure and strain rate, the value of the maximum tensile stress and ultimate strain at 5.4 MPa and 0.0667 s⁻¹ is 2.03 times and 2.19 times of their values under 0 MPa and 0.00333 s⁻¹, respectively. Afterwards, the influence mechanism of confining pressure on the NEPE propellant was analyzed. Finally, based on the viscoelastic theory and continuous damage theory, a nonlinear constitutive model considering confining pressure and strain rate was developed. The damage was considered to be rate-dependent and pressure-dependent. The constitutive model was validated by comparing experimental data with predictions of the constitutive model. The whole maximum stress errors of the model predictions are lower than 4% and the corresponding strain errors are lower than 7%. The results show that confining pressure can suppress the damage initiation and evolution of the NEPE propellant and the nonlinear constitutive model can describe the mechanical responses of the NEPE propellant under various confining pressure conditions and strain rates. This research can lay a theoretical foundation for analyzing the structural integrity of propellant grain accurately under working pressure loading.     

Effect of Drying on Particle Size and Sensitivities of Nano hexahydro-1,3,5-trinitro-1,3,5-triazine

Nano hexahydro-1,3,5-trinitro-1,3,5-triazine (RDX) was prepared using a bi-directional rotation mill and dried under different conditions (liquid, temperature and drying). It shows that the samples cake seriously and the particles grow up obviously by ordinary drying in different liquids at 70 °C, which occurs again after vacuum drying. With the increase of temperature, the degrees of caking and aggregation are enhanced. Well dispersed sample maintaining constant particle size is extracted by supercritical drying, especially freeze drying. Furthermore, the mechanical sensitivities of I-RDX, O-RDX and F-RDX, of which the average sizes are 88.03 μm, 15.32 μm and 0.16 μm, respectively, are evaluated. Compared with I-RDX, the friction, impact and shock sensitivities of O-RDX are slightly lower. However, the friction, impact and shock sensitivities of F-RDX are reduced by 30%, 99.0% and 59.9%, respectively.     

Experimental study on the cavity evolution and liquid spurt of hydrodynamic ram

In research of the characteristics of the cavity evolution, the pressure, and the liquid spurt in hydrodynamic ram, the experiment of the high-velocity fragment impacting the water-filled container had been conducted. The relationships between the above three characteristics have been researched. The evolution of the cavity can be divided into three processes according to its shape characteristics. The first liquid spurt occurred in Process Ⅱ and the rest of it occurred in Process Ⅲ. The duration of the second liquid spurt is longer than the first liquid spurt. When the impact velocity of the fragment is less than 996 m/s, the velocity of the second liquid spurt is the highest. When the velocity of the fragment is greater than 996 m/s, the velocity of the first liquid spurt is the highest. The maximum velocities of the first and second liquid spurt are 111 m/s and 94 m/s respectively. The pressure fluctuated sharply in Processes Ⅰ and Ⅲ. The maximum peak pressures in the shock and the cavity oscillation phases are 15.51 MPa and 7.96 MPa respectively. The time interval of the two adjacent pressure pulses increases with the increase of the fragment velocity.     

Burning characteristics of high density foamed GAP/CL-20 propellants

The monolithic foamed propellants with high densities were prepared by casting and two-step foaming processes. Glycidyl azide polymer (GAP) and isocyanate were used as the binder system and 2,4,6,8,10,12-hexanitro-2,4,6,8,10,12-hexaazaisowurtzitane (HNIW, CL-20) was employed as the energetic component. The newly designed formulation containing 60 % CL-20 produced a force constant of 1077 J/g and low flame temperature of 2817 K. Two foamed propellants with densities of 1.32 g/cm³ and 1.53 g/cm³ were fabricated by a confined foaming process and examined by closed bomb tests. The results revealed that porosity significantly affects burning performance. A size effect on combustion behaviors was observed for the foamed propellant with 5.56 % porosity, and a double-hump progressive dynamic vivacity curve was obtained. At last, the 30 mm gun test was carried out to demonstrate the interior ballistic performance, and the muzzle velocity increased by 120 m/s at the same maximum chamber pressure when monolithic propellant was added in the charge.     

Shock initiation performance of NTO-based polymer bonded explosive

3-nitro-1,2,4-tri-azol-5-one (NTO) is a high energy insensitive explosive. To study the shock initiation process of NTO-based polymer bonded explosive JEOL-1 (32%octahydro-1,3,5,7-tetranitro-1,3,5,7-tetrazocine (HMX), 32% NTO, 28% Al and 8% binder system), the cylinder test, the gap experiments and numerical simulation were carried out. Firstly, we got the detonation velocity (7746 m/s) and the parameters of Jones-Wilkins-Lee (JWL) equation of state (EOS) for detonation product by cylinder test and numerical simulation. Secondly, the Hugoniot curve of unreacted explosive for JEOL-1 was obtained calculating the data of pressure and time at different Lagrangian positions. Then the JWL EOS of unreacted explosive was obtained by utilizing the Hugoniot curve as the reference curve. Finally, we got the pressure growth history of JEOL-1 under shock wave stimulation and the parameters of the ignition and growth reaction rate equation were obtained by the pressure-time curves measured by the shock-initiation gap experiment and numerical simulation. The determined trinomial ignition and growth model (IG model) parameters can be applied to subsequently simulation analysis and design of insensitive ammunition with NTO-based polymer bonded explosive.     

An investigation on anti-impact and penetration performance of basalt fiber composites with different weave and lay-up modes

The woven basalt fiber composites (WBFC) and the unidirectional [0°/90°/45°/-45°]_s basalt fiber composites (UBFC) were prepared by hot-pressing. Three-point bending test, low velocity impact test, and ballistic test were performed to the prepared composites. After the tests, the specimens were recovered and analyzed for micromorphology. Three-point bending tests show that both the bending strength and stiffness of the WBFC surpass those of the UBFC. Low velocity impact test results show that the low velocity impact resistance to hemispherical impactor of the UBFC is higher than that of the WBFC, but the low velocity impact resistance to sharp impactor of the UBFC is lower than that of the WBFC. For the ballistic test, it can be found that the ballistic property of the UBFC is higher than that of the WBFC. After the tests, microscopic analysis of the specimens was applied, and their failure mechanism was discussed. The main failure modes of the UBFC are delamination and fibers breakage under the above loading conditions while the main failure mode of the WBFC is fibers breakage. Although delamination damage can be found in the WBFC under the above loading conditions, the degree of delamination is far less than that of the UBFC.     

Research on a MEMS pyrotechnic with a double-layer barrier safety and arming device

As an essential component of ammunition, pyrotechnics can control ignition with high reliability. However, due to limits of fabrication technology, traditional pyrotechnics are bulky. To achieve both functionality and miniaturization, MEMS pyrotechnics integrate initiator, safety-and-arming (S&A) device and lead charge and keep all components within a small size. MEMS S&A devices, as the core component to ensure system safety, are difficult to achieve active and rapid response to control signals with high safety and reliability. In order to overcome the difficulty, we propose the design and characterization of a MEMS pyrotechnic with a double-layer barrier S&A device. The MEMS pyrotechnic is a high-integrated device with an overall size of 13.4 × 8.5 × 5.2 mm³. The initiator is a NiCr bridge foil covered with an Al/CuO energetic film, which can generate flame when ignited by an excitation voltage. To match the flame energy, lead styphnate is chosen in this study as the lead charge. The S&A device contains four semi-circular barriers, which are directly driven by V-shape electro-thermal actuators to gain active control of the pyrotechnics' ignition condition with rapid response. To improve the system's reliability, the four barriers are axisymmetrically placed in two layers, two barriers for each layer, to constitute a double-layer structure with a thickness of 100 μm. The ignition test results show that the S&A device can prevent the initiator from detonating the lead charge in safety condition. In arming condition, the lead charge will be detonated.     

The surface activation of boron to improve ignition and combustion characteristic

Boron is a very promising and highly attractive fuel because of high calorific value. However, the practical applications in explosives and propellants of boron have been limited by long ignition delay time and low combustion efficiency. Herein, nano-Al and graphene fluoride (GF) as surface activated materials are employed to coat boron (B) particles to improve ignition and combustion performance. The reaction heat of nano-Al coated B/KNO₃ and GF coated B/KNO₃ are 1116.83 J/g and 862.69 J/g, respectively, which are higher than that of pure B/KNO₃ (823.39 J/g). The ignition delay time of B/KNO₃ could be reduced through nano-Al coating. The shortest ignition delay time is only 75 ms for B coated with nano-Al of 8 wt%, which is much shorter than that of pure B/KNO₃ (109 ms). However, the ignition delay time of B/KNO₃ coated with GF has been increased from 109 to 187 ms. B coated with GF and nano-Al shown significantly influence on the pressure output and flame structure of B/KNO₃. Furthermore, the effects of B/O ratios on the pressure output and ignition delay time have been further fully studied. For B/KNO₃ coated with nano-Al and GF, the highest pressures are 88 KPa and 59 KPa for B/O ratio of 4:6, and the minimum ignition delay time are 94 ms and 148 ms for B/O ratio of 7:3. Based on the above results, the reaction process of boron coated with GF and nano-Al has been proposed to understand combustion mechanism.     

Effect of energy content of the nitraminic plastic bonded explosives on their performance and sensitivity characteristics

Information about the forty nine nitraminic plastic bonded explosives (PBXs) and different nitramines were collected. Fillers of these PBXs are nitramines 1,3,5-trinitro-1,3,5-triazinane (RDX) and β-1,3,5,7-tetranitro-1,3,5-tetrazocane (β-HMX), cis-1,3,4,6-tetranitro-octahydroimidazo-[4,5-d]imidazole (bicyclo-HMX, BCHMX) and ε-2,4,6,8,10,12-hexanitro-2,4,6,8,10,12-hexaazaisowurtzitane (ε-HNIW, CL-20) which are bonded by polyfluoro-elastomers, polydimethyl-siloxane, poly-glycidyl azide, polyisobutylene, polystyrene-butadiene, poly-acrylonitrile-butadiene and hydroxyl-terminated polybutadiene in addition to a melt cast compositions based on 2,4,6-trinitrotoluene. For thirty two of these PBXs the relationships are specified and analyzed between heats of their combustion and relative explosive strengths; by means of these relationships it might be possible to estimate, which groupings in the macromolecule of binder could be liable to their primary fission in the PBXs initiation. Similarly, for forty two of these explosives, the relationships are described and analyzed between their enthalpies of formation and impact sensitivities; here is especially attention paid to PBXs filled by BCHMX. Specific rate constants from Vacuum Stability Test (VST) of four nitramines and twenty PBXs are introduced into relationships with their enthalpies of formation. Regarding to all the mentioned cases, increasing of energy content of the studied explosives leads to increase of the relative explosive strength or initiation reactivity, respectively. Exception with the opposite trend, the outputs of VST are for BCHMX, where in PBXs are matrices with the esteric plasticizers or the energetic poly-glycidyl azide. Admixture of RDX or HMX, respectively, into the BCHX PBXs gives ternary PBXs whose thermal stability, in the sense of applied VST, is higher comparing to the original binary explosives.     

Low velocity impact studies of E-glass/epoxy composite laminates at different thicknesses and temperatures

Low velocity impact experiments were carried out on E-glass/epoxy composite laminates having varying thicknesses at sub zero and elevated temperatures using hemi spherical steel impactor of 16 mm diameter with impact energies in the rage of 50–150 J. The performance of the laminates was assessed in terms of energy absorption, maximum displacement, peak force and failure behaviour. Results indicated that the effect of temperature on energy absorption of the laminate is negligible although the laminates are embrittling at sub zero temperatures. However it has influence on failure behaviour and displacement. Peak force has increased linearly with increase in laminate thickness from 5 to 10 mm. However it got reduced by 25% when temperature was increased from −20 °C to 100 °C. Based on experimental results, laminate perforation energies were predicted using curve fitting equations. Statistical analysis was carried out using Taguchi method to identify the global effects of various parameters on laminate performance and confirmed that the laminate thickness has significant influence as compared to temperature, for the studied range.     

蒙特卡洛剖分投影法的爆震弹破片平均比动能评估

为了评估爆震弹封装壳体破片致死、致伤半径,并削弱其平均比动能,基于蒙特卡洛剖分投影法建立破片平均比动能计算模型。通过LS-DYNA及自编程联合仿真方法对爆震弹自然破片、半预制破片比动能计算模型进行仿真求解,获得了全破片全时域的质量分布、初始速度、垂直靶分布、平均比动能阈值及安全半径等指标。结果表明:在相同装药参数下,半预制破片相比于自然破片,质量分布、初始速度阈值更低且更集中;在小于等于2.5 m范围内半预制破片平均比动能阈值比自然破片更低,大于2.5 m后半预制破片平均比动能阈值比自然破片更高。相比于自然破片,采用半预制破片可显著减小爆震弹破片的致死半径,但并不能明显增大其安全半径。     

A melt-cast Duan-Zhang-Kim mesoscopic reaction rate model and experiment for shock initiation of melt-cast explosives

A melt-cast Duan-Zhang-Kim (DZK) mesoscopic reaction rate model is developed for the shock initiation of melt-cast explosives based on the pore collapse hot-spot ignition mechanism. A series of shock initiation experiments was performed for the Comp B melt-cast explosive to estimate effects of the loading pressure and the particle size of granular explosive component, and the mesoscopic model is validated against the experimental data. Further numerical simulations indicate that the initial density and formula proportion greatly affect the hot-spot ignition of melt-cast explosives.     

围压下固体推进剂的破坏机理分析

贴壁浇筑的固体发动机推进剂药柱在点火状态下处于三向围压状态,而环向承受拉应变,亟待对围压下推进剂的破坏机理展开研究。基于自研的围压加载试验系统,通过开展推进剂在不同围压、温度和应变率下的单轴拉伸试验来研究围压、温度和应变率的耦合作用对推进剂力学行为的影响。针对围压下推进剂的力学响应特征,通过细观力学仿真进一步研究围压下推进剂的破坏形式,同时借助电镜扫描试验分析推进剂试样断面的形貌特征,通过试验和仿真相结合的手段分析了围压下推进剂的破坏机理。研究结果表明,围压下推进剂的损伤界面显著减少,且随着围压载荷的逐渐增加,推进剂的损伤形式从以颗粒脱湿为主转变为以颗粒破碎为主。