波速测量层合复合材料冲击损伤实验

在层合复合材料横向冲击试验中,用应变片记录层合板表层在冲击过程中的应变响应,根据波的传播理论和连续损伤力学,从波速变化间接测得冲击下材料的损伤及损伤率。通过实验测得玻璃纤维／环氧（ＧＥ）正交层合板的动态损伤阈值,并证实了ＧＥ复合材料在拉伸阶段比在压缩阶段有更快的损伤扩展速率     

Development of cost effective personnel armour through structural hybridization

The objective of the present study is to develop cost effective thermoplastic hybrid laminate using Dyneema® HB50 and Tensylon®HSBD 30A through structural hybridization method. Laminates having 20 mm thickness were fabricated and subjected to 7.62 × 39 mm mild steel core projectile with an impact velocity of 730 ± 10 ms⁻¹. Parameters such as energy absorption, back face deformation and rate of back face deformation were measured as a function of hybridization ratio. It was observed that hybrid laminate with 50:50 ratio (w/w) of Tensylon® and Dyneema® with Tensylon® as front face showed 200% more energy absorption when compared to 100% Tensylon® laminate and showed equal energy absorption as that of expensive 100% Dyneema® laminate. Moreover, hybrid laminate with TD50:50 ratio showed 40% lower in terms of final back face deformation than Dyneema® laminate. Rate of back face deformation was also found to be slow for hybrid laminate as compared to Dyneema® laminate. Dynamic mechanical analysis showed that, Tensylon® laminate has got higher stiffness and lower damping factor than Dyneema® and hybrid laminates. The interface between Tensylon® and Dyneema® layers was found to be separating during the penetration process due to the poor interfacial bonding. Failure behaviour of laminates for different hybridization ratios were studied by sectioning the impacted laminates. It was observed that, the Tensylon® laminate has undergone shear cutting of fibers as major failure mode whereas the hybrid laminate showed shear cutting followed by tensile stretching, fiber pull out and delamination. These inputs are highly useful for body armour applications to design cost effective armour with enhanced performance.     

Investigation of the mechanical and ballistic properties of hybrid carbon/ aramid woven laminates

High-performance ballistic fibers, such as aramid fiber and ultra-high-molecular-weight polyethylene (UHMWPE), are commonly used in anti-ballistic structures due to their low density, high tensile strength and high specific modulus. However, their low modulus in the thickness direction and insufficient shear strength limits their application in certain ballistic structure. In contrast, carbon fiber reinforced epoxy resin matrix composites (CFRP) have the characteristics of high modulus in the thickness direction and high shear resistance. However, carbon fibers are rarely used and applied for protection purposes. A hybridization with aramid fiber reinforced epoxy resin matrix composites (AFRP) and CFRP has the potential to improve the stiffness and the ballistic property of the typical ballistic fiber composites. The hybrid effects on the flexural property and ballistic performance of the hybrid CFRP/AFRP laminates were investigated. Through conducting mechanical property tests and ballistic tests, two sets of reliable simulation parameters for AFRP and CFRP were established using LS-DYNA software, respectively. The experimental results suggested that by increasing the content of CFRP that the flexural properties of hybrid CFRP/AFRP laminates were enhanced. The ballistic tests’ results and the simulation illustrated that the specific energy absorption by the perforation method of CFRP achieved 77.7% of AFRP. When CFRP was on the striking face, the shear resistance of the laminates and the resistance force to the projectiles was promoted at the initial penetration stage. The proportion of fiber tensile failures in the AFRP layers was also enhanced with the addition of CFRP during the penetration process. These improvements resulted in the ballistic performance of hybrid CFRP/AFRP laminates was better than AFRP when the CFRP content was 20 wt% and 30 wt%.     

边界条件对复合材料层合板准静态压痕损伤的影响

在实际的服役过程中,飞机用复合材料层合板通过四边铆接的方式与飞机金属框架进行连接,其受力时的边界条件为四边固支。以实际应用背景为基础,分别从分层损伤扩展模式、接触力、凹坑深度、损伤宽度四个方面系统地比较了四边固支和四边简支两种边界条件下,复合材料层合板准静态压痕损伤的区别。结果表明以上四种变量在两种边界条件下均存在明显差异,可为基于实际应用的复合材料准静态压痕损伤研究提供实验依据。     

Investigation of normal,lateral, and oblique impact of microscale projectiles into unidirectional glass/epoxy composites

Spacesuits and spacecraft must endure high velocity impacts from micrometeoroids. This work considers the impact of 100 μm diameter projectiles into composite targets at velocities from 0.5 km/s to 2 km/s. This work begins by presenting an energy-based theoretical model relating depth of penetration (DoP) and impact force to impact velocity, characteristic time, and threshold velocity and force. Next, this work compares numerical simulations of normal impact on composites to the theoretical model. Numerical simulations are conducted with LS-DYNA and the well-known composite model, MAT-162. The numerical models consider unidirectional S2-glass fiber reinforced SC-15 epoxy composite laminates. The numerical model shows good correlation with the theoretical model. The numerical model also investigates lateral impact, parallel to the fiber direction, and oblique impact at angles from 30° to 82.5°. This work decomposes oblique impact into normal and lateral components, and compares them with normal and lateral impact results. The results show good correlation of the normal component of oblique results with the theoretical model. This numerical and theoretical study focuses on DoP, velocity, and penetration resistance force as functions of time. The theoretical model and numerical simulations are used to determine new DoP parameters: characteristic time of depth of penetration and threshold impact velocity. These models are a first step in developing the capability to predict DoP for oblique, microscale, high-speed impact on composite materials.     

Delamination process in cross-ply UHMWPE laminates under ballistic penetration

Cross-ply unidirectional laminates made of ultra-high molecular weight polyethylene fibers are widely used as components of bullet-proof vests. To simulate the delamination process of the material under penetration, we constructed a numerical mechanical model, which was validated by tests using 7.62 × 39 mm rifle bullets penetrating laminates of different thicknesses. The results show that the delamination region is essentially diamond-shaped. The simulated delamination region is in good agreement with the experimental data. It is found that the delamination region increases with the compression modulus along the fiber direction. The delamination region increases when the shear strength between the fabric layers decreases;However, it is little influenced by the normal strength. The delamination region of the front face of the laminate is little influenced by the failure strain of the material and the initial velocity of the bullet. The delamination region of the back face increases with the failure strain and decreases with the initial velocity.     

Opening behavior of PELE perforation on reinforced concrete target

Impact velocity (v0), target strength (fc) and target thickness (hc) are important factors affecting opening damage ((D)) of PELE penetration into RC target. In this paper, based on the three influence factors of v0, fc and hc, experimental and numerical simulation studies on PELE penetration into RC target were carried out. The study results show that: (1) Since interaction force (or penetration resistance) between pro-jectile and target is positively correlated with v0 and fc, with the increase of v0 and fc, deformation mode of jacket is changed from small bending deformation to large bending deformation and then to curling deformation. Therefore, the variation of jacket deformation mode causes opening diameter of RC target to increase first and then to decrease. It is found that the two factors approximately satisfy a quadratic function relationship, respectively. (2) For PELE projectile penetrating RC targets with thickness of 80—400 mm, the opening diameter of six sets of RC targets grows from 240 to 500 mm, and hc with (D) approximately satisfy a linear relationship. (3) Based on the above study results, the relationship be-tween two dimensionless parameters (I= (mv20/d31fc) and H= hc/l ) and dimensionless opening diameter ((D)/d1) was determined. Combined with the results of previous research, a dimensionless opening diameter model (D)/d1=f1(Q,G,I)f2(H) was established. By tests verified, the test results are all within ±10％error of the theoretical model, which verifies the accuracy of the model.     

Influence of propagation direction on operation performance of rotating detonation combustor with turbine guide vane

Due to the pressure gain combustion characteristics, the rotating detonation combustor (RDC) can enhance thermodynamic cycle efficiency. Therefore, the performance of gas-turbine engine can be further improved with this combustion technology. In the present study, the RDC operation performance with a turbine guide vane (TGV) is experimentally investigated. Hydrogen and air are used as propellants while hydrogen and air mass flow rate are about 16.1 g/s and 500 g/s and the equivalence ratio is about 1.0. A pre-detonator is used to ignite the mixture. High-frequency dynamic pressure transducers and silicon pressure sensors are employed to measure pressure oscillations and static pressure in the combustion chamber. The experimental results show that the steady propagation of rotating detonation wave (RDW) is observed in the combustion chamber and the mean propagation velocity is above 1650 m/s, reaching over 84% of theoretical Chapman-Jouguet detonation velocity. Clockwise and counterclockwise propagation directions of RDW are obtained. For clockwise propagation direction, the static pressure is about 15% higher in the combustor compared with counterclockwise propagation direction, but the RDW dominant frequency is lower. When the oblique shock wave propagates across the TGV, the pressure oscillations reduces significantly. In addition, as the detonation products flow through the TGV, the static pressure drops up to 32% and 43% for clockwise and counterclockwise propagation process respectively.     

Neural network modeling to evaluate the dynamic flow stress of high strength armor steels under high strain rate compression

An artificial neural network (ANN) constitutive model is developed for high strength armor steel tempered at 500 °C, 600 °C and 650 °C based on high strain rate data generated from split Hopkinson pressure bar (SHPB) experiments. A new neural network configuration consisting of both training and validation is effectively employed to predict flow stress. Tempering temperature, strain rate and strain are considered as inputs, whereas flow stress is taken as output of the neural network. A comparative study on Johnson–Cook (J–C) model and neural network model is performed. It was observed that the developed neural network model could predict flow stress under various strain rates and tempering temperatures. The experimental stress–strain data obtained from high strain rate compression tests using SHPB, over a range of tempering temperatures (500–650 °C), strains (0.05–0.2) and strain rates (1000–5500/s) are employed to formulate J–C model to predict the high strain rate deformation behavior of high strength armor steels. The J-C model and the back-propagation ANN model were developed to predict the high strain rate deformation behavior of high strength armor steel and their predictability is evaluated in terms of correlation coefficient (R) and average absolute relative error (AARE). R and AARE for the J–C model are found to be 0.7461 and 27.624%, respectively, while R and AARE for the ANN model are 0.9995 and 2.58%, respectively. It was observed that the predictions by ANN model are in consistence with the experimental data for all tempering temperatures.     

Microcrack- and microvoid-related impact damage and ignition responses for HMX-based polymer-bonded explosives at high temperature

Investigating the damage and ignition behaviors of polymer-bonded explosive (PBX) under a coupled impact and high-temperature loading condition is required for the safe use of charged PBXs. An improved combined microcrack and microvoid model (CMM) was developed for better describing the thermal effects of deformation, damage, and ignition responses of PBXs. The main features of the model under typical dynamic loadings (i.e. uniaxial tension and compression, and lateral confinement) at different initial temperature were first studied. And then the effects of temperature on impact-shear sensitivity of HMX-based PBXs were investigated. The results showed that the ignition threshold velocity of shear-crack hotspots exhibits an increase from 260 to 270 to 315–325 m/s when initial temperature increases from 301 to 348 K; and then the threshold velocity decreases to 290–300 m/s with the initial temperature continually increasing to 378 K. The predicted ignition threshold velocity level of the explosives under coupled impact and high temperature loading conditions were consistent with the experimental data.     

钢管约束混凝土抗多发打击试验

为研究钢管约束混凝土抗多发打击性能,进行了12.7 mm穿甲弹多发打击钢管约束混凝土厚靶试验,得到靶的损伤模式和侵彻深度,并建立重复打击侵彻深度预测公式。结果表明:厚度为300 mm的小直径钢管约束混凝土靶能够有效防御3发12.7 mm穿甲弹的重复打击,第二、第三发较前一发侵彻深度的增幅分别小于20%和10%;重复打击侵彻深度预测公式与试验吻合较好。研究结果可为钢管约束混凝土防枪弹结构和遮弹层结构的研究提供参考。     

Effect of wave shaper on reactive materials jet formation and its penetration performance

Wave shaper effect on formation behavior and penetration performance of reactive liner shaped charge (RLSC) are investigated by experiments and simulations. The reactive materials liner with a density of 2.3 g/cm³ is fabricated by cold pressing at a pressure of 300 MPa and sintering at a temperature of 380 °C. Experiments of the RLSC with and without wave shaper against steel plates are carried out at standoffs of 0.5, 1.0, and 1.5 CD (charge diameter), respectively. The experimental results show that the penetration depths and structural damage effects of steel plates decrease with increasing the standoff, while the penetration depths and the damage effects of RLSC without wave shaper are much greater than that with wave shaper at the same standoff. To understand the unusual experimental results, numerical simulations based on AUTODYN-2D code are conducted to discuss the wave shaper effect, including the propagation behavior of detonation wave, the velocity and temperature distribution of reactive jet, and penetration depth of reactive jet. The simulations indicate that, compared with RLSC without wave shaper, there is a higher temperature produced inside reactive jet with wave shaper. This unusual temperature rise effects are likely to be an important mechanism to cause the initiation delay time of reactive jet to decline, which results in significantly decreasing its penetration performance.     

钢管在冲击荷载作用下的变形与失效破坏

为研究钢管在弹体侵彻过程中的变形特点,基于ANSYS/LS-DYNA软件,采用Johnson-Cook模型,模拟了半球形弹体以不同速度正向冲击钢管时的非线性动力响应情况。结果表明：弹体速度越小,钢管的抗侵彻性能越好;弹体速度越接近临界破坏速度,钢管降低弹体速度的能力就越明显;弹体冲击钢管时,钢管上表面比下表面更容易产生大变形,消耗更多的弹体动能,并在抗侵彻过程中伴有局部凹陷、蝶形变形和贯穿现象。实验结果可为圆柱壳结构钢管在冲击荷载作用下的耗能分析提供参考。     

Resistance of grid steel-tube-confined concrete targets against projectile impact: Experimental investigation and analytical engineering model

Steel-tube-confined concrete (STCC) targets are provided with excellent anti-penetration performance over semi-infinite concrete (SIC) targets since the steel tube imposes passive restraint on the in-filled concrete during the penetration process. Grid STCC system with square steel tubes is a potential solution to protective structures. In this paper, experiments of 9-cell grid STCC targets penetrated by 12.7 mm Armor Piercing Projectile (APP) were performed. The influence of side length and thickness of steel tube, steel ratio and impact velocity on anti-penetration performance were taken into account. Additionally, single-cell square STCC targets were also designed and tested for comparison with the 9-cell grid STCC targets. Damage modes and parameters of the tested targets were measured and discussed. Moreover, the stiffness of radial confinement of grid STCC targets is achieved according to the elastic solution of infinite cylindrical shell in Winkler medium. Furthermore, the penetration resistance and depth of penetration (DOP) for grid STCC targets are obtained on the basis of the dynamic finite spherical cavity-expansion (FSCE) models including radial confinement effect. It is shown that the 9-cell grid STCC targets with optimal dimension match of thickness and side length of steel tube can reduce the DOP by about 17 % and 23 % in comparison with the SIC targets and single-cell square STCC targets, respectively, due to both the confinement of square steel tube to concrete in the impacted cell and the additional confinement of the surrounding cells to the impacted cell; the penetration resistance and DOP of the grid and cellular STCC targets with similar steel ratio is close, and thus the grid STCC targets with simpler manufacturing process and excellent in-plane expandability are preferred in engineering practice; moreover, the predicted results of DOP model based on the FSCE models agree well with the tested results with the maximum disparity less than 12 % and the proposed model is more applicable to the grid and cellular STCC targets with high radial confinement.     

Low velocity impact studies of E-glass/epoxy composite laminates at different thicknesses and temperatures

Low velocity impact experiments were carried out on E-glass/epoxy composite laminates having varying thicknesses at sub zero and elevated temperatures using hemi spherical steel impactor of 16 mm diameter with impact energies in the rage of 50–150 J. The performance of the laminates was assessed in terms of energy absorption, maximum displacement, peak force and failure behaviour. Results indicated that the effect of temperature on energy absorption of the laminate is negligible although the laminates are embrittling at sub zero temperatures. However it has influence on failure behaviour and displacement. Peak force has increased linearly with increase in laminate thickness from 5 to 10 mm. However it got reduced by 25% when temperature was increased from −20 °C to 100 °C. Based on experimental results, laminate perforation energies were predicted using curve fitting equations. Statistical analysis was carried out using Taguchi method to identify the global effects of various parameters on laminate performance and confirmed that the laminate thickness has significant influence as compared to temperature, for the studied range.     

Real-time prediction of projectile penetration to laminates by training machine learning models withfinite element solver as the trainer

Studies on ballistic penetration to laminates is complicated, but important for design effective protection of structures. Experimental means of study is expensive and can often be dangerous. Numerical simu-lation has been an excellent supplement, but the computation is time-consuming. Main aim of this thesis was to develop and test an effective tool for real-time prediction of projectile penetrations to laminates by training a neural network and a decision tree regression model. A large number of finite element models were developed;the residual velocities of projectiles fromfinite element simulations were used as the target data and processed to produce sufficient number of training samples. Study focused on steel 4340tpolyurea laminates with various configurations. Four different 3D shapes of the projectiles were modeled and used in the training. The trained neural network and decision tree model was tested using independently generated test samples using finite element models. The predicted projectile velocity values using the trained machine learning models are then compared with thefinite element simulation to verify the effectiveness of the models. Additionally, both models were trained using a published experimental data of projectile impacts to predict residual velocity of projectiles for the unseen samples. Performance of both the models was evaluated and compared. Models trained with Finite element simulation data samples were found capable to give more accurate predication, compared to the models trained with experimental data, becausefinite element modeling can generate much larger training set, and thus finite element solvers can serve as an excellent teacher. This study also showed that neural network model performs better with small experimental dataset compared to decision tree regression model.     

Crashworthiness performance of hybrid kenaf/glass fiber reinforced epoxy tube on winding orientation effect under quasi-static compression load

This research was aimed to study the effect winding orientation on the crashworthiness performance of hybrid tube. The specimens tested under quasi-static compression load involve of three winding parameters (θ = 30°, 45° and 70°) of hybrid kenaf/glass fiber reinforced epoxy and glass fiber reinforced epoxy as contrast specimen. The automated filament winding technique has been used in fabrication of hybrid and non-hybrid composite tube and crashworthiness performance was investigated experimentally. The effects of winding orientation on energy absorption capabilities and crashworthiness characteristic were investigated through quasi-static compression load and the result are compared with the glass fiber composite tube to justify the capability of hybrid natural/synthetic as energy absorption application. Hybridized samples proved to enhancing the progressive crushing capability as combination of local buckling, delaminate and brittle fracturing as progressive crushing modes.In the view of winding orientation aspect, the results of high winding orientation of hybrid composite tube elevated the crush load efficiency, specific energy absorption and energy absorption capability compared to glass composite tube (GFRP). The hybrid kenaf/glass composite tube with high winding orientation showed the best winding orientation to enhance the energy absorber characteristics as energy absorption application.     

基于响应面法的复合材料层合板平面应力强度可靠性分析

针对处于平面应力状态下的复合材料层合板，考虑其材料参数、强度参数、几何尺寸以及承受载荷等随机因素，用分支限界法识别结构系统的各重要失效序列，应用响应面法对某具体层合板的各失效事件进行计算，进而计算出整个系统的失效概率，并且利用MATLAB程序以及ANSYS中的APDL语言编写了JC法计算程序。计算结果表明，一般情况下层合板首先出现基体损伤失效，然后才会出现纤维断裂失效。这一结果与一些文献中的试验结果相一致，表明这种概率分析方法可以应用于实际复合材料层合板结构的可靠性分析。     

战斗部近炸下防护液舱破坏机理分析

为研究大型舰船水下舷侧防护液舱的破坏机理，根据液舱的承载特性，设计制作缩尺战斗部模型和敞口、密闭两种液舱结构模型，开展两种姿态战斗部近炸下高速破片和冲击波对防护液舱的联合毁伤试验。根据试验后液舱模型的破损情况分析液舱前、后板在典型载荷下的破坏机理，总结分析液舱结构整体的破坏模式和破坏机理。结果表明：高速破片是防护液舱结构的主要防御对象，破片开坑和空化阶段是液舱结构变形破坏的主要阶段，破片群侵彻液舱形成的激波载荷和空化效应引起的挤压载荷是使结构产生变形破坏的主要冲击载荷。     

Investigate the effects of magnetic fields on the penetration ability of a shaped charge jet at different standoffs

The influence of a magnetic field on the stability of a shaped charge jet is experimentally investigated at standoffs of 490, 650 and 800 mm. The experimental results without and with the magnetic field are compared in terms of the shaped charge jet form, stability and penetration ability. A theoretical model based on one-dimension fluid dynamics is then developed to assess the depth of penetration of the shaped charge at those three standoffs and magnetic conditions. The results show that the penetration capability can be enhanced in more than 70% by the magnetic field. The theoretical calculations are compared with the experimental results with reasonably good correlation. In addition, the parameters introduced in the theory are discussed together with the experiments at three standoffs studied.