Thermodynamics and performance of Al/CuO nanothermite with different storage time

The storage stability of energetic materials is important for its application. Here, the storage stability of Al/CuO nanothermite, which was prepared by electrospray method and stored with different storage time, was systematically researched. The activation energy of Al/CuO nanothermite was calculated by differential scanning calorimetry (DSC). The ignition temperature and the curve pressure history of Al/CuO nanothermite was measured using ignition temperature measuring device and constant-volume pressurization tests, respectively. Further, the thermites were characterized by X-ray Diffractometer (XRD), X-ray photoelectron spectroscopy (XPS), scanning electron microscope (SEM) and Transmission electron microscopy (TEM). The results show that the morphology of the thermites did not change significantly. The activation energy was decreased from 254.1 kJ/mol to 181.8 kJ/mol after storage for 13 months. When stored for 0, 7 and 13 months, the peak pressures of Al/CuO nanothermite were 685.8 kPa, 626.3 kPa and 625.5 kPa, respectively. In addition to the ignition temperature, it was 775 ℃, 739 ℃ and 754 ℃, respectively. This result indicated that the ignition and combustion properties of Al/CuO nano-thermite are obviously reduced when stored for a long time, at room temperature.     

Combustion characteristic and aging behavior of bimetal thermite powders

Nanothermites have been employed as fuel additives in energetic formulations due to their higher en-ergy density over CHNO energetics. Nevertheless, sintering and degradation of nanoparticles signifi-cantly limit the practical use of nanothermites. In this work, combustion characteristic and aging behavior of aluminum/iron oxide (Al/Fe2O3) nanothermite mixtures were investigated in the presence of micron-scale nickel aimed to produce bimetal thermite powders. The results showed that the alumina content in the combustion residue increased from 88.3％ for Al/Fe2O3 nanothermite to 96.5％ for the nanothermite mixture containing 20 wt％nickel. Finer particle sizes of combustion residue were obtained for the nanothermite mixtures containing nickel, indicative of the reduced agglomeration. Both results suggested a more complete combustion in the bimetal thermite powders. Aging behavior of the nano-thermite mixture was also assessed by measuring the heat of combustion of the mixture before and after aging process. The reduction in heat of combustion of nanothermite mixtures containing nickel was less severe as compared to a significant decrease for the nanothermite mixture without nickel, indicating better aging resistance of the bimetal thermite powders.     

Thermal decomposition of ammonium perchlorate catalyzed with CuO nanoparticles

Ammonium perchlorate (APC) is the most common oxidizer in use for solid rocket propulsion systems. However its initial thermal decomposition is an endothermic process that requires 102.5 J·g⁻¹. This manner involves high activation energy and could render high burning rate regime. This study reports on the sustainable fabrication of CuO nanoparticles as a novel catalyzing agent for APC oxidizer. Colloidal CuO nanoparticles with consistent product quality were fabricated by using hydrothermal processing. TEM micrographs demonstrated mono-dispersed particles of 15 nm particle size. XRD diffractogram demonstrated highly crystalline material. The synthesized colloidal CuO particles were effectively coated with APC particles via co-precipitation by using fast-crash solvent–antisolvent technique. The impact of copper oxide particles on APC thermal behavior has been investigated using DSC and TGA techniques. APC demonstrated an initial endothermic decomposition stage at 242 °C with subsequent two exothermic decomposition stages at 297.8 °C and 452.8 °C respectively. At 1 wt%, copper oxide offered decrease in initial endothermic decomposition stage by 30%. The main outcome of this study is that the two main exothermic decomposition peaks were merged into one single peak with an increase in total heat release by 53%. These novel features can inherit copper oxide particles unique catalyzing ability for advanced highly energetic systems.     

Shock-induced reaction behaviors of functionally graded reactive material

In this paper, the ballistic impact experiments, including impact test chamber and impact double-spaced plates, were conducted to study the reaction behaviors of a novel functionally graded reactive material (FGRM), which was composed of polytetrafluoroethylene/aluminum (PTFE/Al) and PTFE/Al/bismuth trioxide (Bi₂O₃). The experiments showed that the impact direction of the FGRM had a significant effect on the reaction. With the same impact velocity, when the first impact material was PTFE/Al/Bi₂O₃, compared with first impact material PTFE/Al, the FGRM induced higher overpressure in the test chamber and larger damaged area of double-spaced plates. The theoretical model, which considered the shock wave generation and propagation, the effect of the shock wave on reaction efficiency, and penetration behaviors, was developed to analyze the reaction behaviors of the FGRM. The model predicted first impact material of the FGRM with a higher shock impedance was conducive to the reaction of reactive materials. The conclusion of this study provides significant information about the design and application of reactive materials.     

爆轰波斜冲击作用下破片飞散特性研究

为研究非对称结构战斗部的破片飞散特性,利用斜激波理论对爆轰波作用于壳体表面的过程进行研究,并利用自由面速度倍增定律对波在自由面反射后质点速度的计算进行简化,得到了破片飞散角的计算模型。利用D型战斗部试验数据对计算模型进行验证,结果表明,斜激波理论计算得到的破片飞散与试验结果吻合很好;当入射角较小时,壳体飞散角与入射角成线性关系。     

爆轰波在可压缩金属板面上斜反射初始参数的计算

本文计算了爆轰波在可压缩金属板面上斜反射时的初始参数。计算中选用的五种炸药是TNT(p_0为1.64g/cm~3,1.45g/cm~3)、RDX(p_0为1.59g/cm~3,1.76g/cm~3,1.80g/cm~3)、RDX/TNT(77/23)(p_0为1.75g/cm~3)、Pentolite(p_0为1.65g/cm~3,1.68g/cm~3)和B 炸药(p_0为1.71g/cm~3);三种介质是铁、铜和铝。     

Shock wave mitigation using zig-zag structures and cylindrical obstructions

The present study focuses on the mitigation of shock wave using novel geometric passages in the flow field. The strategy is to produce multiple shock reflections and diffractions in the passage with minimum flow obstruction, which in turn is expected to reduce the shock wave strength at the target location. In the present study the interaction of a plane shock front (generated from a shock tube) with various geometric designs such as, 1) zig-zag geometric passage, 2) staggered cylindrical obstructions and 3) zig-zag passage with cylindrical obstructions have been investigated using computational technique. It is seen from the numerical simulation that, among the various designs, the maximum shock attenuation is produced by the zig-zag passage with cylindrical obstructions which is then followed by zig-zag passage and staggered cylindrical obstructions. A comprehensive investigation on the shock wave reflection and diffraction phenomena happening in the proposed complex passages have also been carried out. In the new zig-zag design, the initial shock wave undergoes shock wave reflection and diffraction process which swaps alternatively as the shock front moves from one turn to the other turn. This cyclic shock reflection and diffraction process helps in diffusing the shock wave energy with practically no obstruction to the flow field. It is found that by combining the shock attenuation ability of zig-zag passage (using shock reflection and diffraction) with the shock attenuation ability of cylindrical blocks (by flow obstruction), a drastic attenuation in shock strength can be achieved with moderate level of flow blocking.     

Thermal and combustion behavior of Al-MnO2 nanothermite with poly(vinylidene fluoride -co- hexafluoropropylene) energetic binder

Fluoropolymers get increasing attention in energetic materials application due to the high fluorine content. To explore the effect of poly(vinylidene fluoride-co-hexafluoropropylene) (P(VDF-HFP)) on Al/MnO2 nanothermite, the samples with different contents are prepared and characterized by SEM, TG-DSC, XRD, and their ignition and combustion behavior are tested and recorded. The results show that P(VDF-HFP) as an energetic binder can combine the nanothermite components together, even exist in the gaps. The integrity of energetic materials has been improved. Thermal analysis shows that the addition of P(VDF-HFP) greatly changes the thermal reaction processes, and the exothermic peaks appear early, but the utilization of fuel and oxidizer is not efficient from the XRD results. Furthermore, the appropriate addition of P(VDF-HFP) can directly reduce the ignition energy threshold and increase the combustion time, which is necessary for the potential ignition charge application. The possible reasons for above phenomena are discussed and analyzed. This research provides a reference for improvement of thermite-based ignition charge formulation.     

Experimental and numerical study of the blast wave decrease using sandwich panel by granular materials core

Among the intrinsic properties of some materials, e.g., foams, porous materials, and granular materials, are their ability to mitigate shock waves. This paper investigated shock wave mitigation by a sandwich panel with a granular core. Numerical simulations and experimental tests were performed using Autodyn hydro-code software and a shock tube, respectively. The smoothed particle hydrodynamics (SPH) method was used to model granular materials. Sawdust and pumice, whose properties were determined by several compression tests, were used as granular materials in the sandwich panel core. These granular materials possess many mechanisms, including compacting (e.g., sawdust) and crushing (e.g., pumice) that mitigate shock/blast wave. The results indicated the ineffectiveness of using a core with low thickness, yet it was demonstrated to be effective with high thickness. Low-thickness pumice yielded better results for wave mitigation. The use of these materials with a core with appropriate core reduces up to 88% of the shock wave. The results of the experiments and numerical simulations were compared, suggesting a good agreement between the two. This indicates the accuracy of simulation and the ability of the SPH method to modeling granular material under shock loading. The effects of grain size and the coefficient of friction between grains have also been investigated using simulation, implying that increasing the grain size and coefficient of friction between grains both reduce overpressure.     

Fabrication and characterization of Al-CuO nanocomposites prepared by sol-gel method

In this study, Al-CuO nanocomposites were fabricated by sol-gel method. As a contrast, the thermite was prepared by physical mixing at the equivalence ratio of 0.5, 1, 2, respectively. The intermediates and samples as prepared were characterized by SEM and XRD. The exothermic properties of the two samples prepared at different equivalence ratios were tested and the reaction products were characterized by XRD. The SEM results show that the sample prepared by the sol-gel method demonstrates a micron-sized agglomerated sphere formed by a mutual wrapping of Al NPs and CuO NPs, and the particles are evenly distributed in the agglomerate. In addition, when the content of Al powder is seriously insufficient, the heat release of the sample prepared by physical mixing is 1.6 times that of by sol-gel method. With the increase of Al powder content, the exothermic properties of Al/CuO NPs prepared by sol-gel method began to increase significantly compared with physical mixing and the difference is 1.5 times when the equivalence ratio increases to 2. It can be concluded that the reason for this result may be attributed to the different mass transfer modes of components due to the different morphologies of samples.     

Novel aluminum-based fuel: Facile preparation to improve thermal reactions

To improve the thermal properties of aluminum (Al) in the energetic system, a coated structure with ammonium perchlorate (AP) was prepared by a facile approach. And N, N-Dimethylformamide (DMF) was chosen as an ideal solvent based on heterogeneous nucleation theory and molecular dynamics simulation. This coated structure could enlarge the contact area and improve the reaction environment to enhance the thermal properties. The addition of AP could accelerate oxidation temperature of Al with around 17.5 °C. And the heat release of 85@15 composition rises to 26.13 kJ/g and the reaction degree is 97.6% with higher peak pressure (254.6 kPa) and rise rate (1.397 MPa/s). An ideal ratio with 15 wt% AP was probed primarily. The high energy laser-induced shockwave experiment was utilized to simulate the reaction behavior in hot field. And the larger activated mixture of coated powder could release more energy to promote the growth of shockwave with higher speed up to 518.7 ± 55.9 m/s. In conclusion, 85@15 composition is expected to be applied in energetic system as a novel metal fuel.     

Analysis of the stress wave and rarefaction wave produced by hypervelocity impact of sphere onto thin plate

Shock wave is emitted into the plate and sphere when a sphere hypervelocity impacts onto a thin plate. The fragmentation and phase change of the material caused by the propagation and unloading of shock wave could result in the formation of debris cloud eventually. Propagation models are deduced based on one-dimensional shock wave theory and the geometry of sphere, which uses elliptic equations (corresponding to ellipsoid equations in physical space) to describe the propagation of shock wave and the rarefaction wave. The “Effective thickness” is defined as the critical plate thickness that ensures the rarefaction wave overtake the shock wave at the back of the sphere. The “Effective thickness” is directly related to the form of the debris cloud. The relation of the “Effective thickness” and the “Optimum thickness” is also discussed. The impacts of Al spheres onto Al plates are simulated within SPH to verify the propagation models and associated theories. The results show that the wave fronts predicted by the propagation models are closer to the simulation result at higher impact velocity. The curvatures of the wave fronts decrease with the increase of impact velocities. The predicted “Effective thickness” is consistent with the simulation results. The analysis about the shock wave propagation and unloading in this paper can provide a new sight and inspiration for the quantitative study of hypervelocity impact and space debris protection.     

Influence of propagation direction on operation performance of rotating detonation combustor with turbine guide vane

Due to the pressure gain combustion characteristics, the rotating detonation combustor (RDC) can enhance thermodynamic cycle efficiency. Therefore, the performance of gas-turbine engine can be further improved with this combustion technology. In the present study, the RDC operation performance with a turbine guide vane (TGV) is experimentally investigated. Hydrogen and air are used as propellants while hydrogen and air mass flow rate are about 16.1 g/s and 500 g/s and the equivalence ratio is about 1.0. A pre-detonator is used to ignite the mixture. High-frequency dynamic pressure transducers and silicon pressure sensors are employed to measure pressure oscillations and static pressure in the combustion chamber. The experimental results show that the steady propagation of rotating detonation wave (RDW) is observed in the combustion chamber and the mean propagation velocity is above 1650 m/s, reaching over 84% of theoretical Chapman-Jouguet detonation velocity. Clockwise and counterclockwise propagation directions of RDW are obtained. For clockwise propagation direction, the static pressure is about 15% higher in the combustor compared with counterclockwise propagation direction, but the RDW dominant frequency is lower. When the oblique shock wave propagates across the TGV, the pressure oscillations reduces significantly. In addition, as the detonation products flow through the TGV, the static pressure drops up to 32% and 43% for clockwise and counterclockwise propagation process respectively.     

Effect of microstructure on short pulse duration shock initiation of TATB and initial response mechanism

Micro-TATB particles with different sizes and 3D nanoporous TATB architectures with different specific surface areas were prepared through recrystallization to study short pulse duration shock initiation properties by electric gun technology. For micro-TATB, the initiation threshold significantly decreases with TATB average size ranging from 79.7 μm to 0.5 μm. For 3D nanoporous TATB architecture, the initiation threshold decreases and then increases with specific surface areas increased from 9.6 m²/g to 36.2 m²/g. The lowest initiation thresholds are obtained for the micro-TATB with average sizes of 1.3 μm and 0.5 μm, and 3D nanoporous TATB architecture with specific surface area of 22.4 m²/g. The shock initiation thresholds of micro-TATB and 3D nanoporous TATB architectures show significantly decreases with the porosity increased. The decomposition reaction and thermal conductivity properties were further investigated to understand the initial response mechanism. High porosity provides more collapse sites to generate high temperature for formation of hot spots. The low thermal conductivity and decomposition temperature could enhance the formation and ignition of the hot spots, and initial decomposition reaction of TATB. The effect of the decomposition temperature is higher than that of the thermal conductivity on the shock initiation properties. The enhanced decomposition reaction could promote energy release and transfer process from the ignition to the combustion. This work offers a new insight to understand the effects of microstructure on the shock initiation properties and the initial response mechanism of TATB.     

火药复合焊条焊接接头的微观组织及性能

为提高战场装备的应急抢修能力,以火药和2Al/3CuO系高热剂为焊接热源,开发了一种新型的便携式焊接材料——火药复合焊条,对其焊缝的组织形貌及性能进行研究.试验结果表明,火药复合焊条的焊接属于熔化焊,焊缝与基体之间存在明显的过渡区,焊缝成形良好,焊缝的抗拉强度大于400MPa,高于母材本身强度,能够满足战场应急抢修能力的需要.     

Dynamic parameters of multi-cabin protective structure subjected to low-impact load – Numerical and experimental investigations

The dynamic response of a multi-cabin protective structure subjected to impact load directly affects the protective performance of materials; thus, studying the dynamic response and communication law of wave effect of the load plays an important role in the prediction of protective performance. In this study, the protection experiments of box-structure under air- and/or water-medium are conducted, the dynamic response of the structure subjected to low-impact load is analyzed, and the corresponding numerical simulations are analyzed using the theory of finite element method (FEM). Combined with experimental and FEM simulations, the shock strain distribution, acceleration attenuation, and signal energy in defensive materials are determined. Based on the results, the metal structure exhibits good absorption characteristics for shock vibration. Using the experimental data, we also show that the attenuation of shock wave in water medium should be significantly better than that in air medium, and the protective structure should be designed for a combination of water and air mediums. Meanwhile, the numerical simulation can provide a quantitative analysis process for dynamic analysis of defensive materials.     

Effects of nano-sized aluminum on detonation characteristics and metal acceleration for RDX-based aluminized explosive

Nano-sized aluminum(Nano-Al)powders hold promise in enhancing the total energy of explosives and the metal acceleration ability at the same time.However,the near-detonation zone effects of reaction between Nano-Al with detonation products remain unclear.In this study,the overall reaction process of 170 nm Al with RDX explosive and its effect on detonation characteristics,detonation reaction zone,and the metal acceleration ability were comprehensively investigated through a variety of experiments such as the detonation velocity test,detonation pressure test,explosive/window interface velocity test and confined plate push test using high-resolution laser interferometry.Lithium fluoride(LiF),which has an inert behavior during the explosion,was used as a control to compare the contribution of the reaction of aluminum.A thermochemical approach that took into account the reactivity of aluminum and ensuing detonation products was adopted to calculate the additional energy release by afterburn.Combining the numerical simulations based on the calculated afterburn energy and experimental results,the param-eters in the detonation equation of state describing the Nano-Al reaction characteristics were calibrated.This study found that when the 170 nm Al content is from 0％to 15％,every 5％increase of aluminum resulted in about a 1.3％decrease in detonation velocity.Manganin pressure gauge measurement showed no significant enhancement in detonation pressure.The detonation reaction time and reaction zone length of RDX/Al/wax/80/15/5 explosive is 64 ns and 0.47 mm,which is respectively 14％and 8％higher than that of RDX/wax/95/5 explosive(57 ns and 0.39 mm).Explosive/window interface velocity curves show that 170 nm Al mainly reacted with the RDX detonation products after the detonation front.For the recording time of about 10 μs throughout the plate push test duration,the maximum plate velocity and plate acceleration time accelerated by RDX/Al/wax/80/15/5 explosive is 12％and 2.9 μs higher than that of RDX/LiF/wax/80/15/5,respectively,indicating that the aluminum reaction energy significantly increased the metal acceleration time and ability of the explosive.Numerical simulations with JWLM explosive equation of state show that when the detonation products expanded to 2 times the initial volume,over 80％of the aluminum had reacted,implying very high reactivity.These results are significant in attaining a clear understanding of the reaction mechanism of Nano-Al in the development of aluminized explosives.     

环氧树脂/CTBN/无机颗粒高分子合金修补剂材料的制备与性能分析

通过端羧基丁腈液态橡胶(Carboxyl Terminated Butadiene Acrylonitrile,CTBN)协同纳米Al2O3、SiO2颗粒与微米MoS2颗粒共混改性环氧树脂,制备了双组分的耐磨高分子合金修补剂材料。采用拉伸、摩擦磨损等试验及SEM等方法测试和分析了该高分子合金修补剂的拉伸强度、显微硬度等基本性能及摩擦学性能,并对其耐磨减摩机理进行了分析。结果表明:该材料的拉伸强度为42.3MPa,拉伸剪切强度为13.8MPa,显微硬度为231.1MPa,摩擦因数为0.17,耐磨性比LY12铝合金提高了50%。     

用溶胶-凝胶法制备碳纤维三维编织物增强氧化铝基复合材料的研究

本文研究了溶胶－凝胶（Ｓｏｌ－ｇｅｌ）法制备碳纤维三维编织物增强氧化铝（Ａｌ２Ｏ３）基复合材料的成型工艺及其力学性能，研究了两种主要起始物Ａｌ（ＮＯ３）３、ＡｌＣｌ３配制的氧化铝溶胶对复合材料成型工艺和力学性能的影响。分别以Ａｌ（ＮＯ３）３和ＡｌＣｌ３为起始物，制备得到Ⅰ＃、Ｉ＃复合材料。研究表明，以Ａｌ（ＮＯ３）３为起始物配制的溶胶粘度较小，利于材料的致密化。经过溶胶浸渍、凝胶、裂解１３个周期后，Ⅰ＃材料的密度和室温三点弯曲强度分别为１．８６ｇ／ｃｍ３和１４５．２ＭＰａ，而ＩＩ＃材料的密度和室温三点弯曲强度分别为１．６３ｇ／ｃｍ３和１０４．１ＭＰａ，材料均呈典型的韧性断裂模式。用扫描电子显微镜（ＳＥＭ）观察试样的断口形貌，发现断口表面有大量的纤维拔出，纤维表现了较好的增韧效果。     

基于水下脉冲放电的冲击波聚焦实验研究

冲击波的聚焦可以在聚焦区域形成局部较高的压力.基于能产生较强冲击波的水中脉冲放电声源和具有会聚作用的旋转椭球面反射罩建立了水下冲击波聚焦系统,开展了水下冲击波聚焦的实验研究,分析了水下冲击波的聚焦过程.对压力历史、轴线上的压力分布及峰值压力进行了分析,研究了旋转椭球面反射罩的聚焦特性.实验发现聚焦区域会产生负压,并导致局部空化.基于冲击动力学理论对这一现象进行了分析.实验结果表明,水下冲击波聚焦系统具有显著的聚焦效果.