SiC纤维表面CVD SiC涂层对其单丝强度的影响

采用化学气相沉积(CVD, Chemical Vapor Deposition)工艺在KD-I型SiC纤维表面制备了SiC涂层,选择2h、4h、6h和8h四个时间点研究了沉积时间对纤维性能的影响.结果表明:具有CVD SiC涂层的SiC纤维较无涂层的纤维来说强度有所下降;在所研究的沉积时间范围内,随着沉积时间的增加,涂层的厚度有所增加,涂层由不连续的岛状转变为连续层状,纤维的单丝强度出现了先升后降的趋势.     

陶瓷/金属梯度热障涂层的制备及性能评价

为了评价陶瓷/金属梯度热障涂层的性能,设计了4种涂层方案和2种基体材料(1Cr18Ni9Ti和2Cr13).利用单枪单送粉器成功地制备了线性梯度涂层.通过观察涂层的微观结构、测量涂层的抗热震性能和热残余应力来评价涂层的性能.利用扫描电镜对各种陶瓷涂层的微观结构进行了观察和分析,利用X射线能谱分析得到了陶瓷梯度涂层试样中的不同区域的衍射图.热震试验表明,梯度涂层比非梯度涂层具有更好的抗热震性能.采用钻孔法对不同涂层方案进行了残余应力的测量,结果表明,压应力出现在1Cr18Ni9Ti基体材料上,而拉应力出现在2Cr13基体材料上.     

热障涂层厚度及其涂敷下材料内部缺陷的红外定量识别

针对热障涂层结构材料红外定量检测存在的不足,提出基于脉冲相位的LM(LevenbergMarquardt)识别算法。针对研究问题,建立了轴对称圆柱坐标下热障涂层结构材料的瞬态导热模型,利用有限体积法计算出检测表面的温度场,经快速傅里叶变换得到检测表面的相位分布,分析待检测参数对检测表面相位差的影响。以相位为识别条件,采用LM反演算法对热障涂层厚度及其涂敷下材料内部缺陷位置大小进行定量识别,并采用数值实验方法验证了基于相位的LM识别方法的有效性。     

An interface shear damage model of chromium coating/steel substrate under thermal erosion load

The Cr-plated coating inside a gun barrel can effectively improve the barrel's erosion resistance and thus increase the service life.However,due to the cyclic thermal load caused by high-temperature gun-powder,micro-element damage tends to occur within the Cr coating/steel substrate interface,leading to a gradual deterioration in macro-mechanical properties for the material in the related region.In order to mimic this cyclic thermal load and,thereby,study the thermal erosion behavior of the Cr coating on the barrel's inner wall,a laser emitter is utilized in the current study.With the help of in-situ tensile test and finite element simulation results,a shear stress distribution law of the Cr coating/steel substrate and a change law of the interface ultimate shear strength are identified.Studies have shown that the Cr coating/steel substrate interface's ultimate shear strength has a significant weakening effect due to increasing temperature.In this study,the interfacial ultimate shear strength decreases from 2.57 GPa(no erosion)to 1.02 GPa(laser power is 160 W).The data from this experiment is employed to establish a Cr coating/steel substrate interface shear damage model.And this model is used to predict the flaking process of Cr coating by finite element method.The simulation results show that the increase of coating crack spacing and coating thickness will increase the service life of gun barrel.     

Storage life prediction under pre-strained thermally-accelerated aging of HTPB coating using the change of crosslinking density

In order to predict the storage life of a certain type of HTPB (hydroyl-terminated polybutadiene) coating at 25 C and analyze the influence of pre-strain on the storage life, the accelerated aging tests of HTPB coating at 40 C, 50 C, 60 C, 70 C with the pre-strain of 0%, 3%, 6%, 9%, respectively were carried out. The variation regularity of the change of crosslinking density was analyzed and the aging model of HTPB coating under pre-strained thermally-accelerated aging was proposed. The storage life of HTPB coating at 25 C was estimated by using the Berthelot equation as the end point of the aging life with a 30% decrease in maximum elongation. The results showed that the change of crosslinking density of HTPB coating increased with the increase of aging temperature and aging time, and decreased with the in-crease of pre-strain. Under 0% pre-strain, the relationship between the change of crosslinking density of HTPB coating and the aging time can be described by the logarithmic model with the confidence probability greater than 99%.The stress relaxation phenomenon existed under 3%, 6% and 9% pre-strained aging. The aging model considering chemical aging and pre-strain was established with the confidence probability greater than 90%. The storage life of HTPB coating was 15.2935 years at 25 C under 0% pre-strain, which was reduced by 13.9007%, 75.6949% and 89.7859% under 3%, 6% and 9% pre-strain, respectively. The existence of pre-strain has a serious impact on the storage life of HTPB coating, therefore, the pre-strain should be avoided as much as possible during the actual storage.     

铝合金表面涂覆隐身吸波涂层脱落原因分析

通过对某装备车体外脱落隐身吸波涂层样品的表面形貌、截面形貌、元素组成及含量分析,发现吸波涂层和Al2O3钝化层之间没有化学结合键,只存在物理吸附和机械结合,在外部环境的作用下,很容易引起隐身吸波涂层的脱落。     

添加型防静电涂料的研究进展

对添加型防静电涂料的组成、导电机理、导电填料的研究状况进行了综述,重点论述了导电填料的研究重点和发展方向.白色和浅色导电填料是未来添加型防静电涂料的重点研究对象.     

镁合金表面电弧喷涂Fe基非晶纳米晶涂层的性能

采用自动化高速电弧喷涂技术在镁合金基体上制备了FeCrBSiMoNbW非晶纳米晶涂层。采用Flir A20M型红外热像仪对Fe基非晶纳米晶喷涂层的表面温度场进行了实时监测。对Fe基非晶纳米晶涂层和传统的3Cr13涂层的组织结构、力学性能以及摩擦学性能进行了对比分析。实验结果表明：Fe基非晶纳米晶涂层组织致密,孔隙率低,具有相对较高的硬度和拉伸结合强度;形成了非晶相和纳米晶相组成的复合结构,使得涂层具备较好的耐磨减摩性能。     

用电化学方法评价油膜防锈性能

用电位—时间、多重动电位扫描两种电化学方法对防锈油的防护性能进行了分析和评价 ,并与盐水浸渍试验进行了对照。结果表明 :两种电化学方法不仅与盐水浸渍试验具有良好的相关性 ,而且能够反映油膜下金属腐蚀的细微特征 ,是研究和评价防锈油较好的方法     

超声波振动车削陶瓷涂层刀具材料优选

研究了超声波振动车削方法加工陶瓷涂层的可行性,应用四种刀具材料对Al_2O_3、Al_2O_3十12%TiO_2、Cr_2O_3三种陶瓷涂层进行了超声波振动车削试验,优选出了振动车削加工三种陶瓷涂层的刀具材料.