微机电系统技术的实际应用——微型仪器

微机电系统被普遍认为是一项面向21世纪的可以广泛应用的新兴技术,作为其实际应用的微型仪器,具有传统仪器无可比拟的优势.从微型仪器入手,分别介绍了其概念、特点和市场应用,并在最后阐述了对微型仪器的几点认识.     

Mechanical properties and thermal conductivity of pristine andfunctionalized carbon nanotube reinforced metallic glass composites:A molecular dynamics approach

This work uses the molecular dynamics approach to study the effects of functionalization of carbon nanotubes (CNTs) on the mechanical properties of Cu64Zr36 metallic glass (MG). Three types of functional groups, carboxylic, vinyl and ester were used. The effect of CNT volume fraction (Vf) and the number of functional groups attached to CNT, on the mechanical properties and thermal conductivity of CNT-MG composites was analysed using Biovia Materials Studio. At lower values of Vf (from 0 to 5％), the per-centage increase in Young's modulus was approximately 66％. As the value of Vf was increased further (from 5 to 12％), the rate of increase in Young's modulus was reduced to 16％. The thermal conductivity was found to increase from 1.52 W/mK at Vf=0％to 5.88 W/mK at Vf=12％, thus giving an increase of approximately 286％. Functionalization of SWCNT reduced the thermal conductivity of the SWCNT-MG composites.     

Effect of organo-modified montmorillonite nanoclay on mechanical,thermal and ablation behavior of carbon fiber/phenolic resin composites

The mechanical, thermal and ablation properties of carbon phenolic (C-Ph) composites (Type-I) rein-forced with different weight percentages of organo-modified montmorillonite (o-MMT) nanoclay have been studied experimentally. Ball milling was used to disperse different weight (wt) percentages (0, 1,2,4,6 wt.％) of nanoclay into phenolic resin. Viscosity changes to resin due to nanoclay was studied. On the other hand, nanoclay added phenolic matrix composites (Type-II) were prepared to study the dispersion of nanoclay in phenolic matrix by small angle X-ray scattering and thermal stability changes to the matrix by thermogravimetric analyser (TGA). This data was used to understand the mechanical, thermal and ablation properties of Type-I composites. Inter laminar shear strength (ILSS), flexural strength and flexural modulus of Type I composites increased by about 29％, 12％and 7％respectively at 2 wt.％ addition of nanoclay beyond which these properties decreased. This was attributed to reduced fiber volume fraction (％Vf) of Type-I composites due to nanoclay addition at such high loadings. Mass ablation rate of Type-I composites was evaluated using oxy acetylene torch test at low heat flux (125 W/cm2) and high heat flux levels (500 W/cm2). Mass ablation rates have increased at both flux levels marginally up to 2 wt.％ addition of nanoclay beyond which it has increased significantly. This is in contrast to increased thermal stability observed for Type-I and Type-Ⅱ composites up to 2 wt.％addition of nanoclay. Increased ablation rates due to nanoclay addition was attributed to higher insulation effi-ciency of nanolcay, which accumulates more heat energy in limited area behind the ablation front and self-propagating ablation mechanisms triggered by thermal decomposition of organic part of nanoclay.     

磨损对曲柄连杆机构运动功能可靠性的影响分析

讨论了曲柄连杆机构运动功能可靠性的概念,并分析了造成该机构运动功能丧失的各种磨损因素。采用随机仿真的方法对典型机构的磨损寿命进行了分析,可作为一种计算机构运动功能可靠性分布规律和寿命的方法。     

关于舰用机电产品可靠性分布问题探讨

在失效机理分析的基础上,着重从理论上探讨了舰用机电产品在使用中的可靠性分布类型,并给出了简化的计算方法。     

Influence of Al2O3 particles on the microstructure and mechanical properties of copper surface composites fabricated by friction stir processing

The influence of three factors, such as volume percentage of reinforcement particles (i.e. Al₂O₃), tool tilt angle and concave angle of shoulder, on the mechanical properties of Cu–Al₂O₃ surface composites fabricated via friction stir processing was studied. Taguchi method was used to optimize these factors for maximizing the mechanical properties of surface composites. The fabricated surface composites were examined by optical microscope for dispersion of reinforcement particles. It was found that Al₂O₃ particles are uniformly dispersed in the stir zone. The tensile properties of the surface composites increased with the increase in the volume percentage of the Al₂O₃ reinforcement particles. This is due to the addition of the reinforcement particles which increases the temperature of recrystallization by pinning the grain boundaries of the copper matrix and blocking the movement of the dislocations. The observed mechanical properties are correlated with microstructure and fracture features.     

Effect of Drying on Particle Size and Sensitivities of Nano hexahydro-1,3,5-trinitro-1,3,5-triazine

Nano hexahydro-1,3,5-trinitro-1,3,5-triazine (RDX) was prepared using a bi-directional rotation mill and dried under different conditions (liquid, temperature and drying). It shows that the samples cake seriously and the particles grow up obviously by ordinary drying in different liquids at 70 °C, which occurs again after vacuum drying. With the increase of temperature, the degrees of caking and aggregation are enhanced. Well dispersed sample maintaining constant particle size is extracted by supercritical drying, especially freeze drying. Furthermore, the mechanical sensitivities of I-RDX, O-RDX and F-RDX, of which the average sizes are 88.03 μm, 15.32 μm and 0.16 μm, respectively, are evaluated. Compared with I-RDX, the friction, impact and shock sensitivities of O-RDX are slightly lower. However, the friction, impact and shock sensitivities of F-RDX are reduced by 30%, 99.0% and 59.9%, respectively.     

Mechanical behavior and failure mechanism of polyurea nanocomposites under quasi-static and dynamic compressive loading

Polyurea is an elastomeric material that can be applied to enhance the protection ability of structures under blast and impact loading.In order to study the compressive mechanical properties of SiC/polyurea nanocomposites under quasi-static and dynamic loading,a universal testing machine and split Hop-kinson pressure bar(SHPB)apparatus were used respectively.The stress-strain curves were obtained on polyurea and its composites at strain rates of 0.001-8000 s-1.The results of the experiment suggested that increase in the strain rates led to the rise of the flow stress,compressive strength,strain rate sensitivity and strain energy.This indicates that all of the presented materials were dependent on strain rate.Moreover,these mechanical characters were enhanced by incorporating a small amount of SiC into polyurea matrix.The relation between yield stress and strain rates were established using the power law functions.Finally,in order to investigate the fracture surfaces and inside information of failed specimens,scanning electron microscopy(SEM)and micro X-ray computed tomography(micro-CT)were used respectively.Multiple voids,crazes,micro-cracks and cracking were observed in fracture surfaces.On the other hand,the cracking propagation was found in the micro-CT slice images.It is essential to understand the deformation and failure mechanisms in all the polyurea materials.     

Kevlar fabric reinforced polybenzoxazine composites filled with silane treated microcrystalline cellulose in the interlayers: The next generation of multi-layered armor panels

The design of astonishing combinations of benzoxazine resins with various fillers is nowadays of great interest for high quality products, especially in ballistic armors. The objective of this study is to investigate a new hybrid material prepared as multi-layered composite plate by hand lay-up technique. Different composites were manufactured from Kevlar fabrics reinforced polybenzoxazine, which was filled with silane treated microcrystalline cellulose (MCC Si) at various amounts in the interlayers. The developed materials were tested for their flexural, dynamic mechanical and ballistic performance. The aim was to highlight the effect of adding different amounts of MCC Si on the behavior of the different plates. Compared to the baseline, the dynamic mechanical and bending tests revealed an obvious decrease of the glass transition of 21 °C and a notable increase in storage modulus and flexural strength of about 180 %and17%, respectively, upon adding 1% MMC Si as filler. Similarly, the ballistic test exhibited an enhancement in kinetic energy absorption for which the composite supplemented with 1% MCC Si had the maximal energy absorption of 166.60 J. These results indicated that the developed panels, with interesting mechanical and ballistic features, are suitable to be employed as raw materials to produce body armor.     

柔性加工设备机电系统的动力学模型与辨识

在剖析柔性加工设备机电系统结构、信息传递链等基础上，建立柔性加工设备机电系统较精确的动力学模型，并研制相应硬件，实现实时在线模型参数辨识，排除变工况与加工过程的时变性对状态监测与故障诊断的影响，为实现柔性加工环境下多变工况加工过程的实时状态监测、故障诊断与故障预警打下基础。