烟火药剂在新型焊接技术中的应用

介绍了烟火药焊接技术的发展,设计了一种在新型焊接技术中使用的高能烟火点火药剂配方,并对其点火效率和燃烧性能进行了实验研究,研究结果表明,新配方高能点火药的点火效率远远高于黑火药,保证了以高热剂为主要能源的新型燃烧型焊条的可靠快速引燃。     

碱性焊条药皮处理条件对焊缝金属扩散氢影响的研究

对降低手工焊条熔敷金属扩散氢的研究多是从原材料及冶金方面考虑的,在工艺上则统一要求焊条烘干后立即使用.这样,焊条从出厂到被使用过程中总会被烘干2～3次,这种重复烘干对扩散氢的影响尚未有人探讨过.针对这种情况,研究了碱性焊条在不同药皮处理条件(主要是烘干次数不同)下焊缝金属中的扩散氢.试验结果及分析表明,经重复烘干─吸潮─烘干处理后,焊条药皮中吸水性强的Na+吸水行为受到限制,从而熔敷金属中的扩散氢显著降低.     

爆炸复合接头剪切强度测试方法研究

参照正交各向异性层压复合板层间剪切强度的测试方法,提出了用于测试爆炸复合接头复合界面剪切强度的3种方法;并建立三维有限元模型,分别对3种测试方法进行模拟;最后分别对3种方法进行了测试试验.结果表明,3种试验方法均能有效测试爆炸复合接头的剪切强度,其中对称试件双切口拉伸法最适合实际应用.     

Effect of fusion welding processes on tensile properties of armor grade,high thickness,non-heat treatable aluminium alloy joints

AA5059 is one of the high strength armor grade aluminium alloy that finds its applications in the military vehicles due to the higher resistance against the armor piercing (AP) threats. This study aimed at finding the best suitable process among the fusion welding processes such as gas tungsten arc welding (GTAW) and gas metal arc welding (GMAW) by evaluating the tensile properties of AA5059 aluminium alloy joints. The fracture path was identified by mapping the low hardness distribution profile (LHDP) across the weld cross section under tensile loading. Optical and scanning electron microscopies were used to characterize the microstructural features of the welded joints at various zones. It is evident from the results that GTAW joints showed superior tensile properties compared to GMAW joints and this is primarily owing to the presence of finer grains in the weld metal zone (WMZ) and narrow heat-affected zone (HAZ). The lower heat input associated with the GTAW process effectively reduced the size of the WMZ and HAZ compared to GMAW process. Lower heat input of GTAW process results in faster cooling rate which hinders the grain growth and reduces the evaporation of magnesium in weld metal compared to GMAW joints. The fracture surface of GTAW joint consists of more dimples than GMAW joints which is an indication that the GTAW joint possess improved ductility than GMAW joint.     

钢焊丝脉冲GMA焊最佳熔滴过渡形式的参数模型

基于磁流体微扰动“失稳”的原理,建立了钢焊丝脉冲GMA焊最佳熔滴过渡形式的参数模型。通过试验对比,验证了该模型的工程实用性。     

图像识别技术在射线探伤中的应用

针对焊缝射线探伤中的缺陷评片问题,利用数字成像及图像识别技术,对射线探伤底片进行了计算机自动识剐技术的研究,并以此为基础,对典型缺陷进行了识别.结果显示,利用此技术能够提高和改进评片的质量及效率.     

Optimization of process parameters of the activated tungsten inert gas welding for aspect ratio of UNS S32205 duplex stainless steel welds

The activated TIG (ATIG) welding process mainly focuses on increasing the depth of penetration and the reduction in the width of weld bead has not been paid much attention. The shape of a weld in terms of its width-to-depth ratio known as aspect ratio has a marked influence on its solidification cracking tendency. The major influencing ATIG welding parameters, such as electrode gap, travel speed, current and voltage, that aid in controlling the aspect ratio of DSS joints, must be optimized to obtain desirable aspect ratio for DSS joints. Hence in this study, the above parameters of ATIG welding for aspect ratio of ASTM/UNS S32205 DSS welds are optimized by using Taguchi orthogonal array (OA) experimental design and other statistical tools such as Analysis of Variance (ANOVA) and Pooled ANOVA techniques. The optimum process parameters are found to be 1 mm electrode gap, 130 mm/min travel speed, 140 A current and 12 V voltage. The aspect ratio and the ferrite content for the DSS joints fabricated using the optimized ATIG parameters are found to be well within the acceptable range and there is no macroscopically evident solidification cracking.     

Feasibility of surface-coated friction stir welding tools to join AISI 304 grade austenitic stainless steel

An attempt is made to develop the tools that are capable enough to withstand the shear, impact and thermal forces that occur during friction stir welding of stainless steels. The atmospheric plasma spray and plasma transferred arc hardfacing processes are employed to deposit refractory ceramic based composite coatings on the Inconel 738 alloy. Five different combinations of self-fluxing alloy powder and 60% ceramic reinforcement particulate mixtures are used for coating. The best friction stir welding tool selected based on tool wear analysis is used to fabricate the austenitic stainless steel joints.     

Effect of welding processes and consumables on fatigue crack growth behaviour of armour grade quenched and tempered steel joints

Quenched and Tempered (Q&T) steels are widely used in the construction of military vehicles due to its high strength to weight ratio and high hardness. These steels are prone to hydrogen induced cracking (HIC) in the heat affected zone (HAZ) after welding. The use of austenitic stainless steel (ASS) consumables to weld the above steel was the only available remedy because of higher solubility for hydrogen in austenitic phase. The use of stainless steel consumables for a non-stainless steel base metal is not economical. Hence, alternate consumables for welding Q&T steels and their vulnerability to HIC need to be explored. Recent studies proved that low hydrogen ferritic steel (LHF) consumables can be used to weld Q&T steels, which can give very low hydrogen levels in the weld deposits. The use of ASS and LHF consumables will lead to distinct microstructures in their respective welds. This microstructural heterogeneity will have a drastic influence in the fatigue crack growth resistance of armour grade Q&T steel welds. Hence, in this investigation an attempt has been made to study the influence of welding consumables and welding processes on fatigue crack growth behaviour of armour grade Q&T Steel joints. Shielded metal arc welding (SMAW) and Flux cored arc welding (FCAW) were used for fabrication of joints using ASS and LHF consumables. The joints fabricated by SMAW process using LHF consumable exhibited superior fatigue crack growth resistance than all other joints.     

船用60 kg级铸钢使用性能的试验研究

对船用60kg级铸钢进行多项使用性能试验,试验结果表明该铸钢常规力学性能和低温韧性全部合格,实物铸件解剖力学性能良好,与试块的解剖性能基本相当,具有良好的焊接性能,焊接接头的冲击和硬度试验达到技术条件规定的要求.