Experimental Research on Dynamic Erosion of EPDM Insulation Subjected to Particle-Laden Flow

The instantaneous degradation of erosion surface of ethylene propylene diene monomer(EPDM)insulation subjected to the particle-laden flow in two operating conditions was measured by using a real-time X-ray radiography system.The images of its erosion state and dynamic ablation rate were obtained.And the charring-layer was analyzed by using SEM and energy spectrum.The experimental results indicate that the erosion rate of EPDM insulation layer impacted by low speed and low concentration particle flow is relatively small in the 1st second since the motor starting,but increases rapidly in 1 to 2.5 s,while the erosion rate of EPDM insulation layer impacted by high speed and high concentration particle flow increases rapidly in the 1st second;the ablation rate at the section eroded intensively by particle flow increases at first,then decreases,and goes to stabilization after 4.5 s;the higher speed and concentration particle flow are,the deeper particles get into charring layer,which lead to more thermal increment and thinner charring layer.     

Ablation characteristics of insulator under high-temperature gas dual-pulse erosion

This study numerically simulated and investigated the flow field characteristics of a typical dual-pulse solid rocket motor with a soft pulse separation device through thermal insulation ablation under high-temperature dual-pulse erosion. The ablation rate of ethylene -propylene-diene monomer (EPDM) insulator was measured after the experiment. Experimental results were analyzed through scanning electron microscopy and microcomputed tomography. The ablation mechanism of the EPDM insulator under the operation conditions of a dual-pulse solid rocket motor was evaluated by analyzing the results. The results reveal that the internal flow field of the motor with a soft pulse separation device is uniform. The original charred layer existing on the EPDM insulator surface in the first pulse combustor is the decisive factor affecting the final ablation rate of the dual-pulse motor during the second pulse operation, and the ablation characteristic region is easily formed with the exfoliation of the charred layer. The ablation rate difference of the insulator increases with gas velocity.     

SiO_2在SHS铝热-重力分离法制备陶瓷内衬复合钢管中的作用

采用自蔓延铝热-重力分离法,制备了陶瓷内衬复合钢管,并系统研究了SiO_2添加剂对SHS燃烧过程、陶瓷层相对密度与组织结构、复合钢管力学性能的影响。经研究发现,SiO_2在铝热燃烧过程中作为稀释剂存在,随着SiO_2添加量增多,燃烧温度与蔓延速率下降,并使分布于α-Al_2O_3枝晶晶界处的亚稳定相FeO·Al_2O_3增多;陶瓷相对密度与复合钢管抗压溃强度在SiO_2含量为2wt％时出现极大值(分别为92.5％与430MPa);陶瓷硬度、断裂韧性与复合钢管抗压剪强度随SiO_2含量增加而降低。     

Al2O3催化氧化脱除GB染毒空气的研究

以浸渍法制备的10%V／Al2O3为催化剂,研究对GB染毒空气的脱除效果,考察接触时间、温度、温度和浓度等因素对GB染毒空气脱除效果的影响,用GC-MS和LC-MS对尾气组分进行了检测分析．     

三维石英纤维增强氮化物基复合材料的烧蚀性能及显微结构

采用先驱体转化法制备了三维石英纤维增强氮化物基复合材料(3D SiO2f/Si3N4-BN),用等离子射流烧蚀方法研究了复合材料的烧蚀性能,运用扫描电镜及能谱仪对烧蚀表面微观形貌进行了观察和分析。结果表明氮化物基复合材料在高压高热流等离子体烧蚀下线烧蚀率为0.91mm/s,石英纤维熔融并被吹除带走了大量的热量,熔融层抑制了基体的机械剥蚀。基体由于强度高、升华温度高,延缓了熔融层的吹除,表明氮化物基复合材料是一种良好的耐高温烧蚀透波材料。     

燃烧加热型煤油加热器工作特性试验

针对冲压发动机地面试验应用需求,设计了基于燃气加热方式的煤油加热器,通过试验的方法研究了多个因素对其工作特性的影响规律。研究结果表明,该煤油加热器加热能力强,响应时间短,可在线制备超临界/裂解态煤油;其中,燃气温度、流量和煤油流量是影响煤油加热器工作特性的主要因素,通过控制燃气温度和流量可以大范围调节煤油温度,能满足冲压发动机不同试验工况的应用需求。     

粉末燃料冲压发动机内镁粉尘云层流燃烧模型

对粉末燃料冲压发动机预燃室内镁粉尘云燃烧过程进行了研究,建立了镁粉尘云的一维层流预混燃烧模型。研究表明,镁粉尘云层流火焰传播很稳定,燃烧过程中火焰结构基本不变,燃烧区很薄,而预热区厚度约是燃烧区的2-3倍。粉尘云中镁颗粒的蒸发和气相镁与氧气的均相反应是产生火焰的直接原因,也是火焰得以传播的关键。预热区气相温度升高主要靠燃烧区气体的导热和扩散过来的气相镁与氧气反应释放热量,而预热区颗粒相温度升高主要靠气相对其对流传热。分析了各参数对粉尘云燃烧的影响,颗粒相对浓度对粉尘云燃烧的影响比较复杂,在浓度较低的情况下,增大颗粒相对浓度有利于粉尘云快速燃烧;而在浓度较高的情况下,增大颗粒相对浓度则不利于粉尘云快速燃烧。随颗粒粒径的增加,火焰传播速度减小,火焰温度升高,预热区厚度增大。火焰传播速度和火焰温度随粉尘云初温增加线性增长,预热区厚度随粉尘云初温增加抛物线增长。数值模拟与文献中试验结果的变化趋势相一致。     

活塞环表面CrTiAlN复合涂层的抗高温腐蚀性能研究

采用多弧离子镀技术,利用Cr靶和TiAl靶,在活塞环材料65 Mn钢基体上制备了CrTiAlN复合涂层,并对电镀Cr、CrN和CrTiAlN复合涂层在800℃下的抗高温腐蚀性能进行了比较分析,用扫描电镜、能谱仪和X射线衍射仪观察分析了样品表面高温腐蚀氧化膜。结果表明:CrTiAlN复合涂层具有优异的抗高温腐蚀性能,在800℃时仍具有良好的抗高温腐蚀性能,其氧化机理是O向涂层内部扩散氧化,在高温腐蚀过程中,CrTiAlN涂层中的Cr发生了选择性氧化,优先形成了Cr2O3,CrTiAlN涂层氧化层区域的结构由外至里组成顺序为Cr2O3、Al2O3+TiO2、(Cr,Ti,Al)N。涂层外层的Cr2O3氧化物有利于阻碍氧元素向涂层内部扩散,能够降低涂层的高温腐蚀速度。     

管道热边界层理论的研究

研究了高粘性液体管道流动的热边界层理论。利用圆柱坐标粘性流运动基本微分方程,提出了管道热边界层方程,推导出边界层中的温度分布以及层流和紊流时热边界层厚度的常微分方程和解析解计算表达式,并通过Matlab编程实例,给出了热边界层厚度解析解与数值解的比较。计算结果表明:1)粘性的影响将使得热边界层的发展加快,随着粘性和流量的增大,其影响将更加显著;2)紊流时热边界层的发展比层流时要慢。     

高雷诺数超声速混合层标量输运与扩散特性研究进展

围绕超声速混合层标量混合在组合循环发动机中的应用,综述了超声速混合层以及超声速混合层标量混合过程的国内外研究进展,并针对高雷诺数超声速混合层标量输运与扩散特性研究中存在的不足提出解决办法,指出该领域值得深入开展的研究方向。     

Dissimilar friction stir spot welding of AA2024-T3/AA7075-T6 aluminum alloys under different welding parameters and media

This paper studies the friction stir spot welding of AA2024-T3/AA7075-T6 Al alloys in the ambient and underwater environments by clarifying the nugget features,microstructure,fracture and mechanical properties of the joints.The results show that the water-cooling medium exhibits a significant heat absorption capacity in the AA2024-T3/AA7075-T6 welded joint.Nugget features such as stir zone width,circular imprints,average grain sizes,and angular inter-material hooking are reduced by the water-cooling effect in the joints.Narrower whitish(intercalated structures)bands are formed in the under-water joints while Mg2Si and Al2CuMg precipitates are formed in the ambient and the underwater welded joints respectively.An increase in tool rotational speed(600-1400 rpm)and plunge depth(0.1-0.5 mm)increases the tensile-shear force of the welded AA2024-T3/AA7075-T6 joints in both the ambient and underwater environments.The maximum tensile-shear forces of 5900 N and 6700 N were obtained in the ambient and the underwater welds respectively.     

水下航行器不同燃料燃烧性能的仿真研究

为了解热动力水下航行器不同燃料的燃烧性能,利用FLUENT软件,分别对OTTO-Ⅱ单组元燃料和HAP+OTTO-Ⅱ+H2O的三组元燃料在旋转燃烧室内的两相湍流燃烧进行了数值仿真.湍流计算采用标准模型κ-ε、气相燃烧采用ED模型、液相采用离散液滴模型.得到两种燃料在燃烧室内的温度分布,化学反应速率分布、燃烧产物CO2和CO的质量分数分布以及两种燃料液滴的运动轨迹,并对计算结果进行了比较和分析.结果表明,三组元燃料的燃烧性能要优于单组元燃料的燃烧性能,但由于三组元液滴蒸发较慢,对燃烧稳定性造成影响.     

高温结构陶瓷精密磨削塑性变质层的物理模型

用透射电镜观察发现了磨削表面微晶和非晶层的过渡行为。采用物相分析和Ｘ射线衍射谱线分析证实了变质层中微晶的存在，通过能谱分析确定了非晶层的化学成分，应用硅酸盐物理化学中的相平衡理论，在对玻璃相结构进行量化分析的基础上，研究证实了Ａｌ２Ｏ３陶瓷表面变质层是由微晶和玻璃态化合物组成的塑性变质层。在此基础上，建立了陶瓷镜面磨削塑性变质层的物理模型，并用微刃切削理论解释了表面晶粒的碎化机理。     

固体火箭发动机二次喷射控制矢量喷管流场仿真

采用基于Favre平均的三维N-S方程和k-ε湍流模型对固体火箭发动机二次喷射推力矢量喷管复杂干扰内流场进行数值模拟。空间上采用三阶精度差分格式进行求解,时间上采用隐式Jacobi点迭代方法进行迭代推进,直至流场收敛。数值模拟得到矢量喷管二次射流的激波系结构,以及复杂的主/次流干扰流动图像。二次喷射流场包含复杂的涡系结构和波系结构,还存在着边界层与激波的相互干扰、自由剪切层、激波、膨胀波和大尺寸分离。数值模拟还表明,高温燃气射流导致喷射孔附近喷管壁面处的温度相当高,需采取相应的热防护措施。     

Design of infrared camouflage cloak for underground silos

The temperature difference between the exposed surface of an underground silo and the surrounding soil surface is significant, which means a silo can be easily found by infrared detection. We designed an infrared camouflage cloak consisting of an imitative layer and an insulation layer for the silos. The imitative layer is used to imitate the thermal response of the soil to the surrounding environment. The insulation layer is used to weaken the impact of the internal temperature field of the silo on the lower boundary of the imitative layer. A silo model including surrounding soil and a soil model without silo were established, and the influences of the material and thickness of each layer on the infrared camouflage effect were analyzed. The results show that when using a silicone rubber containing alumina powder with a volume fraction of 3.18% as the imitative material, its thermal inertia is in consistent with that of the soil. Meanwhile, it was found that the thickness of the imitative layer doesn’t need to be greater than its thermal penetration depth to achieve the infrared camouflage, and the absence of the insulation layer will cause hot spots on the silo surface in winter to weaken the camouflage effect. The optimized thicknesses of the imitative layer and the insulation layer are 22 cm and 4 cm respectively. The simulations indicate that with the application of the cloak, the maximum value of the absolute values of the temperature differences between the average temperatures of the silo surface and the surrounding soil surface temperatures drops from 1.59 °C to 0.31 °C in summer and from 1.92 °C to 0.21 °C in winter. This designed cloak can achieve an all-weather and full-time passive infrared camouflage.     

N2-COIL的氧发生器水汽诊断

在氧碘化学激光(COIL)系统中,水汽是影响激光器输出功率的最重要原因之一,因此测控氧发生器(SOG)出口气流中的水汽含量非常重要.文中利用吸收和发射光谱法对方管式射流氮气氧碘化学激光器(N2-COIL)的氧发生器分别进行了水汽含量测量.测量结果显示,在保持氯气流量一定的前提下,该发生器正常工作状态下水汽百分含量小于9%,且随氧发生器的总压的增加而减小,随氮气流量的增大而增加.该结果表明,气体流速是引起水含量变化的主要原因.     

收缩管道装置层流热边界层理论及应用研究

研究了收缩管道装置层流热边界层理论及其应用。对于速度边界层提出了相似性解的解析结果,给出了速度分布、边界层厚度、摩擦阻力和水头损失的解析计算表达式。对于温度边界层利用管道热边界层方程,推出了温度分布、温度边界层厚度和热流量的计算关系式,并给出了设计应用实例。     

运动场馆火灾烟气蔓延规律数值模拟研究

运动场馆规模大、人员密集、功能复杂、用电负荷大、配电线路多、火灾荷载大,一旦发生火灾可能导致群死群伤恶性事故的发生。研究运动场馆火灾情况下烟气变化规律,能够更好的指导消防安全设计。以某运动场馆为例,应用火灾模拟软件对其火灾情况下烟气蔓延过程进行数值模拟研究,分析了常见自然排烟方式对烟气层的高度、温度、氧气浓度、一氧化碳浓度变化的影响,从而为运动场馆防排烟设计提供依据。     

火箭尾气扰动电离层及其应用研究

大型火箭二次点火时,排放出的尾气中含有大量的化学物质(主要成分是CO2和H2O),可以显著改变电离层密度,进而影响电波的传播,因此具有现实的应用价值.讨论了火箭尾气在电离层高度的扩散过程和相应的离子化学过程,理论计算了火箭尾气排放后电离层电子密度的响应过程.结果表明,火箭所排放的尾气能够使得电离层F区的电子密度显著减少,进而形成"电子空洞".最后在此现象的启发下,简单论述了空间人工释放化学物质扰动电离层技术在军事方面的应用前景.     

用溶胶-凝胶法制备碳纤维三维编织物增强氧化铝基复合材料的研究

本文研究了溶胶－凝胶（Ｓｏｌ－ｇｅｌ）法制备碳纤维三维编织物增强氧化铝（Ａｌ２Ｏ３）基复合材料的成型工艺及其力学性能，研究了两种主要起始物Ａｌ（ＮＯ３）３、ＡｌＣｌ３配制的氧化铝溶胶对复合材料成型工艺和力学性能的影响。分别以Ａｌ（ＮＯ３）３和ＡｌＣｌ３为起始物，制备得到Ⅰ＃、Ｉ＃复合材料。研究表明，以Ａｌ（ＮＯ３）３为起始物配制的溶胶粘度较小，利于材料的致密化。经过溶胶浸渍、凝胶、裂解１３个周期后，Ⅰ＃材料的密度和室温三点弯曲强度分别为１．８６ｇ／ｃｍ３和１４５．２ＭＰａ，而ＩＩ＃材料的密度和室温三点弯曲强度分别为１．６３ｇ／ｃｍ３和１０４．１ＭＰａ，材料均呈典型的韧性断裂模式。用扫描电子显微镜（ＳＥＭ）观察试样的断口形貌，发现断口表面有大量的纤维拔出，纤维表现了较好的增韧效果。