铝合金-纯铝-钢复合板爆炸焊接试验及性能研究

通过设计爆炸焊接试验复合了铝合金-纯铝-钢爆炸复合板,对其界面形态、显微硬度及力学性能进行了研究。结果表明,铝合金-纯铝界面纯规则正弦波形,纯铝-钢复合板界面波形较小,铝合金-纯铝-钢复合板的界面剪切强度在75 MPa以上,爆炸复合过程中,纯铝与钢界面生成了金属间化合物,其界面处基体金属发生强烈的塑性变形。复合板变形及组织变化的结果造成复合板界面处的显微硬度最高,随着距界面距离的增加,两侧基体金属的硬度逐渐降低。     

爆炸冲击波对靶板的损伤仿真与评估研究

为了研究爆炸冲击波对武器装备的损伤，建立了炸药爆炸冲击靶板的有限元模型，对不同厚度靶板在确定爆炸冲击环境下的损伤进行了仿真试验。不同于传统的宏观破口尺寸损伤表征参数，引入了等效塑性应变来精确描述靶板损伤，并提出了一种基于主成分分析理论对靶板损伤进行评估的方法。结果表明：利用该方法所得到的计算结果与理论分析结果完全一致。这说明基于多元统计分析的靶板损伤评估方法是切实可行的，可以进一步应用于装备爆炸损伤评估与易损性研究中。     

Shock-induced reaction behaviors of functionally graded reactive material

In this paper, the ballistic impact experiments, including impact test chamber and impact double-spaced plates, were conducted to study the reaction behaviors of a novel functionally graded reactive material (FGRM), which was composed of polytetrafluoroethylene/aluminum (PTFE/Al) and PTFE/Al/bismuth trioxide (Bi₂O₃). The experiments showed that the impact direction of the FGRM had a significant effect on the reaction. With the same impact velocity, when the first impact material was PTFE/Al/Bi₂O₃, compared with first impact material PTFE/Al, the FGRM induced higher overpressure in the test chamber and larger damaged area of double-spaced plates. The theoretical model, which considered the shock wave generation and propagation, the effect of the shock wave on reaction efficiency, and penetration behaviors, was developed to analyze the reaction behaviors of the FGRM. The model predicted first impact material of the FGRM with a higher shock impedance was conducive to the reaction of reactive materials. The conclusion of this study provides significant information about the design and application of reactive materials.     

Experimental study on explosion dispersion process of a multi-layer composite charge under different initiation modes

The influence of initiation modes on the explosive dispersion process of the multi-layer composite charge (MCC) was studied. Overpressure sensors and high-speed photography system were used to investigate the energy release process of an MCC with a specific structure. The shock wave pressure and explosive dispersion characteristics of the MCC under different initiation modes were compared. The forming and expanding process of the shock wave of the composite charge under different initiation modes was determined. The separation position of the shock wave and fireball interface was determined. The calculation formulas of the shock radius and overpressure of the composite charge are presented. The radius of the shock wave of the composite charge was significantly affected by the initiation mode. Moreover, the development process of the composite explosive fireball under different initiation modes was analyzed, the variation rules of the composite charge dispersion radius and fireball dispersion velocity with time were obtained under the different initiation modes, the explosion energy release rate of composite charge under simultaneous initiation modes was the highest, and the peak overpressure under the simultaneous initiation mode was 1.61 times that of central single-point initiation.     

Investigation on energy output structure of explosives near-ground explosion

In order to give the energy output structure of typical explosives near-ground explosion in real ground conditions, the free-field shockwave, ground reflection shockwave and Mach wave overpressure time history of composition B explosive, RDX explosive and aluminized explosive were measured by air pressure sensors and ground pressure sensors. The shape of the free-field shock wave, ground reflection shock wave, and Mach wave and explosion flame were captured by high-speed camera. The experimental results show that, at the same horizontal distance from the initiation point, the peak overpressure of explosive shock wave of composition B explosive, both in the air and on the ground, is less than that of RDX and aluminized explosives. At a distance of 3.0 m from the initiation point, the peak overpressure of aluminized explosives is slightly less than that of RDX explosives. Owing to the exothermic effect of aluminum powder, the pressure drop of aluminized explosives is slower than that of RDX explosives. At 5.0 m from the initiation point, the peak overpressure of aluminized explosives is larger than that of RDX explosives. At the same position from the initiation point, among the three kinds of explosives, the impulse of aluminized explosives is the maximum and the impulse of composition B explosives is the minimum. With the increase of the horizontal distance from the initiation point, the height of Mach triple-points (Mach steam) of the three explosives increases gradually. At the same horizontal distance from the initiation point, there is poorly difference in the height of Mach triple-points between aluminized explosive and RDX explosive, and the height of Mach triple-points of composition B explosive is much smaller than that of other two explosives. The maximum diameter and duration of the fireball formed by aluminized explosives are the largest, followed by composition B explosive, and the maximum diameter and duration of the fireball formed by RDX explosive are the smallest.     

Shock initiation performance of NTO-based polymer bonded explosive

3-nitro-1,2,4-tri-azol-5-one (NTO) is a high energy insensitive explosive. To study the shock initiation process of NTO-based polymer bonded explosive JEOL-1 (32%octahydro-1,3,5,7-tetranitro-1,3,5,7-tetrazocine (HMX), 32% NTO, 28% Al and 8% binder system), the cylinder test, the gap experiments and numerical simulation were carried out. Firstly, we got the detonation velocity (7746 m/s) and the parameters of Jones-Wilkins-Lee (JWL) equation of state (EOS) for detonation product by cylinder test and numerical simulation. Secondly, the Hugoniot curve of unreacted explosive for JEOL-1 was obtained calculating the data of pressure and time at different Lagrangian positions. Then the JWL EOS of unreacted explosive was obtained by utilizing the Hugoniot curve as the reference curve. Finally, we got the pressure growth history of JEOL-1 under shock wave stimulation and the parameters of the ignition and growth reaction rate equation were obtained by the pressure-time curves measured by the shock-initiation gap experiment and numerical simulation. The determined trinomial ignition and growth model (IG model) parameters can be applied to subsequently simulation analysis and design of insensitive ammunition with NTO-based polymer bonded explosive.     

Multi-layer protective armour for underwater shock wave mitigation

The effect of underwater shock wave on different target plates has been studied.An underwater shock wave generator(shock tube) was used to study the interactions between water and different constructed targets which act as shock wave mitigation.Target plates,composed of sandwich of two aluminum sheets with rubber and foam in between,were prepared and studied.For comparison,the target plates composed of triple aluminum sheets were tested.The study includes the testing of the selected plates in water under the effect of different peak pressures and the analysis of the results.The strain gauge data and displacement sensors results showed that the multi-layer plates have higher level of underwater shock wave mitigation than the triple aluminum plates with strain and deflection of nearly 50%.     

Effect of metal powders on explosion of fuel-air explosives with delayed secondary igniters

In order to improve the energy level of fuel air explosive(FAE) with delayed secondary igniters, high energetic metal powders were added to liquid fuels mainly composed of ether and isopropyl nitrate. Metal powders' explosive properties and reaction mechanisms in FAE were studied by high-speed video, pressure test system, and infrared thermal imager. The results show that compared with pure liquid fuels, the shock wave overpressure, maximum surface fireball temperature and high temperature duration of the mixture were significantly increased after adding high energetic metal powder. The overpressure values of the liquid-solid mixture at all measuring points were higher than that of the pure liquid fuels. And the maximum temperature of the fireball was up to 1700 ℃, which was higher than that of the pure liquid fuels. After replacing 30％of aluminum powder with boron or magnesium hydride, the shock wave pressure of the mixture was further increased. The high heat of combustion of boron and the hydrogen released by magnesium hydride could effectively increase the blast effect of the mixture. The improvement of the explosion performance of boron was better than magnesium hydride. It shows that adding high energetic metal powder to liquid fuels can effectively improve the explosion performance of FAE.     

Study on energy release characteristics of reactive material casings under explosive loading

Reactive Materials (RMs), a new material with structural and energy release characteristics under shock-induced chemical reactions, are promising in extensive applications in national defense and military fields. They can increase the lethality of warheads due to their dual functionality. This paper focuses on the energy release characteristics of RM casings prepared by alloy melting and casting process under explosive loading. Explosion experiments of RM and conventional 2A12 aluminum alloy casings were conducted in free field to capture the explosive fireballs, temperature distribution, peak overpressure of the air shock wave and the fracture morphology of fragments of reactive material (RM) warhead casings by using high-speed camera, infrared thermal imager temperature and peak overpressure testing and scanning electron microscope. Results showed that an increase of both the fireball temperature and air shock wave were observed in all RM casings compared to conventional 2A12 aluminum ally casings. The RM casings can improve the peak overpressure of the air shock wave under explosion loading, though the results are different with different charge ratios. According to the energy release characteristics of the RM, increasing the thickness of RM casings will increase the peak overpressure of the near-field air shock wave, while reducing the thickness will increase the peak overpressure of the far-field air shock wave.     

Numerical study on the case effect of a bomb air explosion

When considering the bomb explosion damage effect, the air shock wave and high-speed fragments of the bomb case are two major threats. In experiments, the air shock wave was studied by the bare ex-plosives superseding the real cased bomb; in contrast, the bomb case influence was ignored to reduce risk. The air explosion simulations of the MK84 warhead with and without the case were conducted. The numerical simulation results showed that the bomb case significantly influenced the shock wave generated by the bomb: the spatial distribution of shock wave in the near field changed, and the peak value of shock wave was reduced. Breakage of the case and kinetic energy of the fragmentation consumed 3 and 38% of the explosion energy, respectively. The increasing factors of the peak over-pressure induced by the bare explosive on the ground and in the air were 1.43-3.04 and 1.37-1.57, respectively. Four typical stages of case breakage were defined. The mass distribution of the fragments follows the Mott distribution. The initial velocity distribution of the fragments agreed well with the Gurney equation.     

Experimental investigation on dynamic response and damage models of circular RC columns subjected to underwater explosions

Reinforced concrete (RC) columns are widely used as supporting structures for high-piled wharfs. The study of damage model of a RC column due to underwater explosion is a critical issue to assess the wharf’s antiknock security. In this study, the dynamic response and damage model of circular RC columns subjected to underwater explosions were investigated by means of scaled-down experiment models. Experiments were carried out in a 10.0 m diameter tank with the water depth of 2.25 m, under different explosive quantities (0.025 kg–1.6 kg), stand-off distances (0.0 m–7.0 m), and detonation depths (0.25 m–2.0 m). The shock wave load and dynamic response of experiment models were measured by configuring sensors of pressure, acceleration, strain, and displacement. Then, the load distribution characteristics, time history of test data, and damage models related to present conditions were obtained and discussed. Three damage models, including bending failure, bending-shear failure and punching failure, were identified. In addition, the experience model of shock wave loads on the surface of a RC column was proposed for engineering application.     

Study of simple plane wave generator with an air-metal barrier

Plane wave generators (PWGs) are used to accelerate flyer plates to high velocities with their generated plane waves, which are widely used in the test of dynamic properties of materials. The traditional PWG is composed of two explosives with different detonation velocities. It is difficult to implement the related fabrication processes and control the generated waves due to its complicated structures. A simple plane wave generator is presented in this paper, which is composed of two identical cylindrical high explosive (HE) charges and an air-metal barrier. A theoretical model was established based on two different paths of the propagation of detonation waves, based on which the size of air-metal barrier was calculated for a given charge. The corresponding numerical simulations were also carried out by AUTODYN-2D^® based on the calculated results, which were used to compare with the theoretical calculations. A detonation wave with a flatness of 0.039 μs within the range of 70-percent diameter of the main charge was obtained through the simulations.     

Effect of the end cap on the fragment velocity distribution of a cylindrical cased charge

The prediction of the fragment velocity distribution of a cylindrical cased charge with end caps is one of the key issues to assess the damage efficiency of the warhead. However, limited work has been con-ducted to predict the fragment velocity distributions along the axis of cylindrical cased charges with end caps. This paper presents a study of the velocity distribution of fragments caused by the explosion of a cylindrical cased charge with end caps. The fragment velocity distribution and the end cap velocity were determined by an X-ray radiography method, and the axial fragment distribution was determined by witness plates. It was found that the velocities of fragments, especially near the edge, were increased when the end caps were added, and the position of maximum velocity is closer to the non-detonation end. The fragment velocities were increased, and the fragment projection range was decreased with the increase of the thickness of the end cap. A formula for fragment velocity distributions of a cylindrical cased charge with end caps, which is based on Huang's formula, was proposed by the theoretical analysis and data fitting and validated experimentally. The results indicate that the proposed formula is accurate in predicting the fragment velocity distribution along the axis of a cylindrical cased charge with end caps detonated at one end.     

战斗部近炸下防护液舱破坏机理分析

为研究大型舰船水下舷侧防护液舱的破坏机理，根据液舱的承载特性，设计制作缩尺战斗部模型和敞口、密闭两种液舱结构模型，开展两种姿态战斗部近炸下高速破片和冲击波对防护液舱的联合毁伤试验。根据试验后液舱模型的破损情况分析液舱前、后板在典型载荷下的破坏机理，总结分析液舱结构整体的破坏模式和破坏机理。结果表明：高速破片是防护液舱结构的主要防御对象，破片开坑和空化阶段是液舱结构变形破坏的主要阶段，破片群侵彻液舱形成的激波载荷和空化效应引起的挤压载荷是使结构产生变形破坏的主要冲击载荷。     

UHMWPE复合材料抗爆实验研究

运用定制的聚偏四氟乙烯(PVDF)压电传感器,直接测量爆炸载荷下UHMWPE层叠无纬布和PU基体的UHMWPE复合材料内部冲击波压力峰值,对其冲击波衰减特性进行了实验研究。实验结果表明:UHMWPE复合材料对爆炸冲击波有很好的衰减作用,含有PU基体的UHMWPE复合材料比UHMWPE层叠无纬布对爆炸冲击波有更好的衰减效果。UHMWPE复合材料具有轻质、吸收冲击波效率高等特性,在爆炸冲击波防护领域有很好的应用前景。     

模拟油罐油气混合物爆炸实验与数值仿真研究

对模拟油罐内油气混合物爆炸冲击波特性进行了研究.在直径为1 m的模拟油罐中进行了油气混合物爆炸模拟实验,建立了模拟油罐油气混合物爆炸的数值仿真模型,并借助大型商业软件Fluent6.2完成了数值仿真研究.数值仿真结果与实验值较为吻合.模拟实验和数值仿真研究的结果表明:油气体积分数、罐内初始温度等决定模拟油罐油气混合物爆炸压力的大小.油罐内爆炸压力波的振荡特性对金属油罐结构来说是有害的.     

A melt-cast Duan-Zhang-Kim mesoscopic reaction rate model and experiment for shock initiation of melt-cast explosives

A melt-cast Duan-Zhang-Kim (DZK) mesoscopic reaction rate model is developed for the shock initiation of melt-cast explosives based on the pore collapse hot-spot ignition mechanism. A series of shock initiation experiments was performed for the Comp B melt-cast explosive to estimate effects of the loading pressure and the particle size of granular explosive component, and the mesoscopic model is validated against the experimental data. Further numerical simulations indicate that the initial density and formula proportion greatly affect the hot-spot ignition of melt-cast explosives.     

Explosion temperature mapping of emulsion explosives containing TiH2 powders with the two-color pyrometer technique

In the study, the two-color pyrometer technique was used to measure the transient temperature field of emulsion explosives with different contents of TiH₂ powders. The experimental results showed that the introduction of TiH₂ powders could significantly increase the explosion temperature and fireball duration of emulsion explosive. When emulsion explosives were ignited, the average explosion temperature of pure emulsion explosive continuously decreased while emulsion explosives added with TiH₂ powders increased at first and then decreased. When the content of TiH₂ powders was 6 mass%, the explosion average temperature reached its maximum value of 3095 K, increasing by 43.7% as compared with that of pure emulsion explosive. In addition, the results of air blast experiment and explosion heat test showed that the variation trends of shock wave parameters, explosion heat and theoretical explosion temperature of emulsion explosives with different contents of TiH₂ powders were basically consistent with that of explosion temperature measured by the two-color pyrometer technique. In conclusion, the two-color pyrometer technique would be conducive to the formula design of emulsion explosive by understanding the explosion temperature characteristics.     

驱动管中柱状装药爆轰过程的数值模拟

数值模拟了爆炸驱动管中柱状装药内爆轰波的传播过程.计算采用欧拉型有限体积方法,炸药及爆轰产物均采用JWL状态方程,空气采用理想气体状态方程,采用"点火-生长"模型计算化学反应速率.计算得到了驱动管内波系结构的发展过程,爆速与经验公式符合得较好.计算表明,驱动管侧壁的压力峰值在800MPa以上,而在管底中心处,由于激波的汇聚,压力峰值高达12.4GPa.     

Modeling of the whole process of shock wave overpressure of free-field air explosion

The waveform of the explosion shock wave under free-field air explosion is an extremely complex problem. It is generally considered that the waveform consists of overpressure peak, positive pressure zone and negative pressure zone. Most of current practice usually considers only the positive pressure. Many empirical relations are available to predict overpressure peak, the positive pressure action time and pressure decay law. However, there are few models that can predict the whole waveform. The whole process of explosion shock wave overpressure, which was expressed as the product of the three factor functions of peak, attenuation and oscillation, was proposed in the present work. According to the principle of explosion similarity, the scaled parameters were introduced and the empirical formula was absorbed to form a mathematical model of shock wave overpressure. Parametric numerical simulations of free-field air explosions were conducted. By experimental verification of the AUTODYN numerical method and comparing the analytical and simulated curves, the model is proved to be accurate to calculate the shock wave overpressure under free-field air explosion. In addition, through the model the shock wave overpressure at different time and distance can be displayed in three dimensions. The model makes the time needed for theoretical calculation much less than that for numerical simulation.