Capacity expansion and cost efficiency improvement in the warehouse problem

The warehouse problem with deterministic production cost, selling prices, and demand was introduced in the 1950s and there is a renewed interest recently due to its applications in energy storage and arbitrage. In this paper, we consider two extensions of the warehouse problem and develop efficient computational algorithms for finding their optimal solutions. First, we consider a model where the firm can invest in capacity expansion projects for the warehouse while simultaneously making production and sales decisions in each period. We show that this problem can be solved with a computational complexity that is linear in the product of the length of the planning horizon and the number of capacity expansion projects. We then consider a problem in which the firm can invest to improve production cost efficiency while simultaneously making production and sales decisions in each period. The resulting optimization problem is non‐convex with integer decision variables. We show that, under some mild conditions on the cost data, the problem can be solved in linear computational time. © 2016 Wiley Periodicals, Inc. Naval Research Logistics 63: 367–373, 2016     

The continuous‐time single‐sourcing problem with capacity expansion opportunities

This paper develops a new model for allocating demand from retailers (or customers) to a set of production/storage facilities. A producer manufactures a product in multiple production facilities, and faces demand from a set of retailers. The objective is to decide which of the production facilities should satisfy each retailer's demand, in order minimize total production, inventory holding, and assignment costs (where the latter may include, for instance, variable production costs and transportation costs). Demand occurs continuously in time at a deterministic rate at each retailer, while each production facility faces fixed‐charge production costs and linear holding costs. We first consider an uncapacitated model, which we generalize to allow for production or storage capacities. We then explore situations with capacity expansion opportunities. Our solution approach employs a column generation procedure, as well as greedy and local improvement heuristic approaches. A broad class of randomly generated test problems demonstrates that these heuristics find high quality solutions for this large‐scale cross‐facility planning problem using a modest amount of computation time. © 2005 Wiley Periodicals, Inc. Naval Research Logistics, 2005.     

Multiperiod capacity expansion and shipment planning with linear costs

In this paper we consider a multiperiod deterministic capacity expansion and shipment planning problem for a single product. The product can be manufactured in several producing regions and is required in a number of markets. The demands for each of the markets are non-decreasing over time and must be met exactly during each time period (i.e., no backlogging or inventorying for future periods is permitted). Each region is assumed to have an initial production capacity, which may be increased at a given cost in any period. The demand in a market can be satisfied by production and shipment from any of the regions. The problem is to find a schedule of capacity expansions for the regions and a schedule of shipments from the regions to the markets so as to minimize the discounted capacity expansion and shipment costs. The problem is formulated as a linear programming model, and solved by an efficient algorithm using the operator theory of parametric programming for the transporation problem. Extensions to the infinite horizon case are also provided.     

Optimal production growth for the machine loading problem

This paper investigates a production growth logistics system for the machine loading problem (generalized transportation model), with a linear cost structure and minimum levels on total machine hours (resources) and product types (demands). An algorithm is provided for tracing the production growth path of this system, viz. in determining the optimal machine loading schedule of machines for product types, when the volumes of (i) total machine hours, and (ii) the total amount of product types are increased either individually for each total or simultaneously for both. Extensions of this methodology, when (i) the costs of production are convex and piecewise linear, and (ii) when the costs are nonconvex due to quantity discounts, and (iii) when there are upper bounds for productions are also discussed. Finally, a “goal-programming” production growth model where the specified demands are treated as just goals and not as absolute quantities to be satisfied is also considered.     

Inventory control under substitutable demand: A stochastic game application

Substitutable product inventory problem is analyzed using the concepts of stochastic game theory. It is assumed that there are two substitutable products that are sold by different retailers and the demand for each product is random. Game theoretic nature of this problem is the result of substitution between products. Since retailers compete for the substitutable demand, ordering decision of each retailer depends on the ordering decision of the other retailer. Under the discounted payoff criterion, this problem is formulated as a two‐person nonzero‐sum stochastic game. In the case of linear ordering cost, it is shown that there exists a Nash equilibrium characterized by a pair of stationary base stock strategies for the infinite horizon problem. This is the unique Nash equilibrium within the class of stationary base stock strategies. © 2002 Wiley Periodicals, Inc. Naval Research Logistics 49: 359–375, 2002; Published online in Wiley InterScience (www.interscience.wiley.com). DOI 10.1002/nav.10018     

A two product dynamic economic lot size production model with either-or production constraints

This paper considers the production of two products with known demands over a finite set of periods. The production and inventory carrying costs for each product are assumed to be concave. We seek the minimum cost production schedule meeting all demands, without backlogging, assuming that at most one of the two products can be produced in any period. The optimization problem is first stated as a nonlinear programming problem, which allows the proof of a result permitting the search for the optimal policy to be restricted to those which produce a product only when its inventory level is zero. A dynamic programming formulation is given and the model is then formulated as a shortest route problem in a specially constructed network.     

A decomposition heuristic for the twin robots scheduling problem

This article provides an efficient heuristic based on decomposition for the twin robots scheduling problem (TRSP). TRSP concerns two moving robots executing storage and retrieval requests in parallel along a shared pathway. The depots are located at both ends of the line and a dedicated robot is assigned to each of them. While moving goods between their respective depots and some storage locations on the line, noncrossing constraints among robots need to be considered. Our heuristic uses a dynamic programming framework to determine the schedule of one robot while keeping the other one's fixed. It finds near‐optimal solutions even for large problem instances with hundreds of jobs in a short time span. © 2014 Wiley Periodicals, Inc. 62:16–22, 2015     

弹药可靠贮存寿命预计方法

本文针对现阶段弹药贮存可靠性数据不充分和研制阶段贮存可靠性评定比较困难的现状,提出了弹药可靠贮存寿命的4种预计方法,对每种方法的适用场合、实施步骤,特别是对相似产品法在弹药可靠贮存寿命中的应用做了较为详细的介绍。     

Optimal policies for a multi-product inventory system with negotiable lead times

The objective of this paper is to determine the optimum inventory policy for a multi-product periodic review dynamic inventory system. At the beginning of each period two decisions are made for each product. How much to “normal order” with a lead time of λ_n periods and how much to “emergency order” with a lead time of λ_e periods, where λe = λ_n - 1. It is assumed that the emergency ordering costs are higher than the normal ordering costs. The demands for each product in successive periods are assumed to form a sequence of independent identically distributed random variables with known densities. Demands for individual products within a period are assumed to be non-negative, but they need not be independent. Whenever demand exceeds inventory their difference is backlogged rather than lost. The ordering decisions are based on certain costs and two revenue functions. Namely, the procurement costs which are assumed to be linear for both methods of ordering, convex holding and penalty costs, concave salvage gain functions, and linear credit functions. There is a restriction on the total amount that can be emergency ordered for all products. The optimal ordering policy is determined for the one and N-period models.     

Linear programming and the reliability of multicomponent systems

Several problems in the assignment of parallel redundant components to systems composed of elements subject to failure are considered. In each case the problem is to make an assignment which maximizes the system reliability subject to system constraints. Three distinct problems; are treated. The first is the classical problem of maximizing system reliability under total cost or weight constraints when components are subject to a single type of failure. The second problem deals with components which are subject to two types of failure and minimizes the probability of one mode of system failure subject to a constraint on the probability of the other mode of system failure. The third problem deals with components which may either fail to operate or may operate prematurely. System reliability is maximized subject to a constraint ori system safety. In each case the problem is formulated as an integer linear program. This has an advantage over alternative dynamic programming formulations in that standard algorithms may be employed to obtain numerical results.     

A branch and bound algorithm for the minimum storage‐time sequencing problem

The minimum storage‐time sequencing problem generalizes many well‐known problems in combinatorial optimization, such as the directed linear arrangement and the problem of minimizing the weighted sum of completion times, subject to precedence constraints on a single processor. In this paper we propose a new lower bound, based on a Lagrangian relaxation, which can be computed very efficiently. To improve upon this lower bound, we employ a bundle optimization algorithm. We also show that the best bound obtainable by this approach equals the one obtainable from the linear relaxation computed on a formulation whose first Chvàtal closure equals the convex hull of all the integer solutions of the problem. © 2001 John Wiley & Sons, Inc. Naval Research Logistics 48: 313–331, 2001     

Scheduling and lot streaming in two‐machine open shops with no‐wait in process

We study the problem of minimizing the makespan in no‐wait two‐machine open shops producing multiple products using lot streaming. In no‐wait open shop scheduling, sublot sizes are necessarily consistent; i.e., they remain the same over all machines. This intractable problem requires finding sublot sizes, a product sequence for each machine, and a machine sequence for each product. We develop a dynamic programming algorithm to generate all the dominant schedule profiles for each product that are required to formulate the open shop problem as a generalized traveling salesman problem. This problem is equivalent to a classical traveling salesman problem with a pseudopolynomial number of cities. We develop and test a computationally efficient heuristic for the open shop problem. Our results indicate that solutions can quickly be found for two machine open shops with up to 50 products. © 2005 Wiley Periodicals, Inc. Naval Research Logistics, 2005     

Geometric programming with multiplicative slack variables

A posynomial geometric programming problem formulated so that the number of objective function terms is equal to the number of primal variables will have a zero degree of difficulty when augmented by multiplying each constraint term by a slack variable and including a surrogate constraint composed of the product of the slack variables, each raised to an undetermined negative exponent or surrogate multiplier. It is assumed that the original problem is canonical. The exponents in the constraint on the product of the slack variables must be estimated so that the associated solution to the augmented problem, obtained immediately, also solves the original problem. An iterative search procedure for finding the required exponents, thus solving the original problem, is described. The search procedure has proven quite efficient, often requiring only two or three iterations per degree of difficulty of the original problem. At each iteration the well-known procedure for solving a geometric programming problem with a zero degree of difficulty is used and so computations are simple. The solution generated at each iteration is optimal for a problem which differs from the original problem only in the values of some of the constraint coefficients, so intermediate solutions provide useful information.     

Mathematical control theory solution of an interactive accounting flows model

In this paper we have applied the mathematical control theory to the accounting network flows, where the flow rates are constrained by linear inequalities. The optimal control policy is of the “generalized bang-bang” variety which is obtained by solving at each instant in time a linear programming problem whose objective function parameters are determined by the “switching function” which is derived from the Hamiltonian function. The interpretation of the adjoint variables of the control problem and the dual evaluators of the linear programming problem demonstrates an interesting interaction of the cross section phase of the problem, which is characterized by linear programming, and the dynamic phase of the problem, which is characterized by control theory.     

A network isolation algorithm

A set of edges D called an isolation set, is said to isolate a set of nodes R from an undirected network if every chain between the nodes in R contains at least one edge from the set D. Associated with each edge of the network is a positive cost. The isolation problem is concerned with finding an isolation set such that the sum of its edge costs is a minimum. This paper formulates the problem of determining the minimal cost isolation as a 0–1 integer linear programming problem. An algorithm is presented which applies a branch and bound enumerative scheme to a decomposed linear program whose dual subproblems are minimal cost network flow problems. Computational results are given. The problem is also formulated as a special quadratic assignment problem and an algorithm is presented that finds a local optimal solution. This local solution is used for an initial bound.     

Generation and storage dispatch in electricity networks with generator disruptions

We present methods for optimizing generation and storage decisions in an electricity network with multiple unreliable generators, each colocated with one energy storage unit (e.g., battery), and multiple loads under power flow constraints. Our model chooses the amount of energy produced by each generator and the amount of energy stored in each battery in every time period in order to minimize power generation and storage costs when each generator faces stochastic Markovian supply disruptions. This problem cannot be optimized easily using stochastic programming and/or dynamic programming approaches. Therefore, in this study, we present several heuristic methods to find an approximate optimal solution for this system. Each heuristic involves decomposing the network into several single‐generator, single‐battery, multiload systems and solving them optimally using dynamic programming, then obtaining a solution for the original problem by recombining. We discuss the computational performance of the proposed heuristics as well as insights gained from the models. © 2015 Wiley Periodicals, Inc. Naval Research Logistics 62: 493–511, 2015     

Capacitated warehouse location model with risk pooling

In this article, we introduce the capacitated warehouse location model with risk pooling (CLMRP), which captures the interdependence between capacity issues and the inventory management at the warehouses. The CLMRP models a logistics system in which a single plant ships one type of product to a set of retailers, each with an uncertain demand. Warehouses serve as the direct intermediary between the plant and the retailers for the shipment of the product and also retain safety stock to provide appropriate service levels to the retailers. The CLMRP minimizes the sum of the fixed facility location, transportation, and inventory carrying costs. The model simultaneously determines warehouse locations, shipment sizes from the plant to the warehouses, the working inventory, and safety stock levels at the warehouses and the assignment of retailers to the warehouses. The costs at each warehouse exhibit initially economies of scale and then an exponential increase due to the capacity limitations. We show that this problem can be formulated as a nonlinear integer program in which the objective function is neither concave nor convex. A Lagrangian relaxation solution algorithm is proposed. The Lagrangian subproblem is also a nonlinear integer program. An efficient algorithm is developed for the linear relaxation of this subproblem. The Lagrangian relaxation algorithm provides near‐optimal solutions with reasonable computational requirements for large problem instances. © 2008 Wiley Periodicals, Inc. Naval Research Logistics, 2008     

多属性决策中的线性组合赋权方法研究

权向量的确定是多属性决策中一个重要问题,线性组合赋权方法是解决该问题的一个有效途径。对线性组合赋权的求解问题进行了一般性的描述,并根据求解所用信息的不同将求解方法分为四类,阐述了每类方法常用的求解思路和原则,进一步分析了不同类别方法的特点。对求解方法进行分类,有利于对不同求解方法本质和特性的了解,可以为不同组合赋权方法的应用提供参考。     

Programming with linear fractional functionals

Charnes and Cooper [1] showed that a linear programming problem with a linear fractional objective function could be solved by solving at most two ordinary linear programming problems. In addition, they showed that where it is known a priori that the denominator of the objective function has a unique sign in the feasible region, only one problem need be solved. In the present note it is shown that if a finite solution to the problem exists, only one linear programming problem must be solved. This is because the denominator cannot have two different signs in the feasible region, except in ways which are not of practical importance.     

Optimal set partitioning,matchings and lagrangian duality

We formulate the set partitioning problem as a matching problem with simple side constraints. As a result we obtain a Lagrangian relaxation of the set partitioning problem in which the primal problem is a matching problem. To solve the Lagrangian dual we must solve a sequence of matching problems each with different edge-weights. We use the cyclic coordinate method to iterate the multipliers, which implies that successive matching problems differ in only two edge-weights. This enables us to use sensitivity analysis to modify one optimal matching to obtain the next one. We give theoretical and empirical comparisons of these dual bounds with the conventional linear programming ones.