聚能射流侵彻下舰船钢与均质钢的等效关系

基于剩余穿深理论,依据聚能射流对钢靶板侵彻毁伤作用机理,推导出2种等效模型,并结合数值模拟建立了聚能射流侵彻下某舰船装甲钢与603钢靶板的等效关系。结果表明:当舰船钢厚度较小时,舰船钢与603装甲钢的等效厚度比约为1;当舰船钢厚度较大时,两者等效厚度比约为1.13。由此等效关系可给出用于战斗部考核性穿靶试验中相应均质靶板的确定厚度,从而为用603装甲钢靶代替该舰船钢进行聚能射流威力考核试验提供依据,达到了简化、经济、方便、有效的目的。     

Chain damage effects of multi-spaced plates by reactive jet impact

Chain damage is a new phenomenon that occurs when a reactive jet impacts and penetrates multi-spaced plates.The reactive jet produces mechanical perforations on the spaced plates by its kinetic energy(KE),and then results in unusual chain rupturing effects and excessive structural damage on the spaced plates by its deflagration reaction.In the present study,the chain damage behavior is initially demonstrated by experiments.The reactive liners,composed of 26 wt％Al and 74 wt％PTFE,are fabricated through a pressing and sintering process.Three reactive liner thicknesses of 0.08 CD,0.10 CD and 0.12 CD(charge diameter)are chosen to carry out the chain damage experiments.The results show a chain rupturing phenomenon caused by reactive jet.The constant reaction delay time and the different penetration velocities of reactive jets from liners with different thicknesses result in the variation of the deflagration position,which consequently determines the number of ruptured plates behind the armor.Then,the finite-element code AUTODYN-3D has been used to simulate the kinetic energy only-induced rupturing effects on plates,based on the mechanism of behind armor debris(BAD).The significant discrepancies between simulations and experiments indicate that one enhanced damage mechanism,the behind armor blast(BAB),has acted on the ruptured plates.Finally,a theoretical model is used to consider the BAB-induced enhancement,and the analysis shows that the rupturing area on aluminum plates depends strongly upon the KE only-induced pre-perforations,the mass of reactive materials,and the thickness of plates.     

钢管约束混凝土抗多发打击试验

为研究钢管约束混凝土抗多发打击性能,进行了12.7 mm穿甲弹多发打击钢管约束混凝土厚靶试验,得到靶的损伤模式和侵彻深度,并建立重复打击侵彻深度预测公式。结果表明:厚度为300 mm的小直径钢管约束混凝土靶能够有效防御3发12.7 mm穿甲弹的重复打击,第二、第三发较前一发侵彻深度的增幅分别小于20%和10%;重复打击侵彻深度预测公式与试验吻合较好。研究结果可为钢管约束混凝土防枪弹结构和遮弹层结构的研究提供参考。     

Shaped charge penetration into high- and ultrahigh-strength Steel–Fiber reactive powder concrete targets

Experiments on shaped charge penetration into high and ultrahigh strength steel-fiber reactive powder concrete (RPC) targets were performed in this paper. Results show that the variation of penetration depth and crater diameter with concrete strength is different from that of shaped charge penetration into normal strength concrete (NSC). The crater diameter of RPC is smaller than that of NSC penetrated by the shaped charge. The jet particles are strongly disturbed and hardly reach the crater bottom because they pass through the narrow channel formed by jet penetration into the RPC. The effects of radial drift velocity and gap effects of jet particles for a shaped charge penetration into RPC target are discussed. Moreover, a theoretical model is presented to describe the penetration of shaped charge into RPC target. As the concrete strength increases, the penetration resistance increases and the entrance crater diameter decreases. Given the drift velocity and narrow crater channel, the low-velocity jet particles can hardly reach the crater bottom to increase the penetration depth. Moreover, the narrow channel has a stronger interference to the jet particles with increasing concrete strength; hence, the gap effects must be considered. The drift velocity and gap effects, which are the same as penetration resistance, also have significant effects during the process of shaped charge penetration into ultrahigh-strength concrete. The crater profiles are calculated through a theoretical model, and the results are in good agreement with the experiments.     

Influence of a liquid-filled compartment structure on the incoming shaped charge jet stability

Liquid-filled compartment structure consists of a bulk steel plate with matrix blind holes which are filled with liquid and a steel front plate to seal up the liquid with rings and bolts.The liquid-filled compart-ment structure can resist the shaped charge warhead effectively.This paper presents experimental and theoretical investigations of the penetration ability of the residual shaped charge jet emerging from the liquid-filled compartment structure after the penetration process at different impact angles.On the basis of shock wave propagation theory,the influence of the liquid-filled compartment structure on jet sta-bility is analysed.The interferences of the liquid backflow caused by a reflected shock wave and a back plate on jet stability under different impact angles are also examined.In addition,the range of the disturbed velocity segments of the jet at different impact angles and the penetration ability of the re-sidual jet are obtained.A theoretical model is validated against the experimental penetration depths.     

Effect of wave shaper on reactive materials jet formation and its penetration performance

Wave shaper effect on formation behavior and penetration performance of reactive liner shaped charge (RLSC) are investigated by experiments and simulations. The reactive materials liner with a density of 2.3 g/cm³ is fabricated by cold pressing at a pressure of 300 MPa and sintering at a temperature of 380 °C. Experiments of the RLSC with and without wave shaper against steel plates are carried out at standoffs of 0.5, 1.0, and 1.5 CD (charge diameter), respectively. The experimental results show that the penetration depths and structural damage effects of steel plates decrease with increasing the standoff, while the penetration depths and the damage effects of RLSC without wave shaper are much greater than that with wave shaper at the same standoff. To understand the unusual experimental results, numerical simulations based on AUTODYN-2D code are conducted to discuss the wave shaper effect, including the propagation behavior of detonation wave, the velocity and temperature distribution of reactive jet, and penetration depth of reactive jet. The simulations indicate that, compared with RLSC without wave shaper, there is a higher temperature produced inside reactive jet with wave shaper. This unusual temperature rise effects are likely to be an important mechanism to cause the initiation delay time of reactive jet to decline, which results in significantly decreasing its penetration performance.     

Armor configurations via dynamic programming

The problem of selecting materials, their thicknesses and order for armor designed for the defeat of shaped charge threats, has been formulated as a constrained optimization problem. The mathematical model provides an optimal order and thickness of each layer of material such that the resulting armor configuration will be of minimum mass per unit area subject to constraints on total thickness and shaped charge jet tip exit velocity.     

金属射流欧姆加热效应的影响因素分析

为探究影响金属射流欧姆加热效应的因素,在被动电磁装甲系统等效电路模型的基础上,根据虚拟源点理论建立金属射流的作用时间模型,进一步明确金属射流在侵彻被动电磁装甲过程中每部分射流微元的作用时间;结合金属射流的比作用量模型,利用Matlab软件对金属射流的电流和比作用量波形随被动电磁装甲系统的电感、电容、电阻和充电电压的变化规律进行数值分析．仿真结果表明：随着系统电感的减小、电阻的减小、电容的增大和充电电压的增大,金属射流比作用量的峰值增大,有利于射流发生电爆炸．     

破甲弹侵彻装甲板的数值仿真

装甲装备受到弹丸攻击后,要判断内部部件的毁伤情况,采用实弹试验的方法费用高,周期长,安全性差;而采用建模仿真的方法费用低,效率高,安全性好,并且可以为预测装备内部的毁伤部件奠定基础。采用有限元法对破甲弹侵彻均质装甲板进行了数值仿真,对侵彻过程的3个阶段进行了分析,得出了破甲弹射流的动能、平均速度和冲量随时间变化的规律,为侵彻后装甲板内部部件毁伤情况的判断提供了基础数据。     

Statistical variability and fragility assessment of ballistic perforation of steel plates for 7.62 mm AP ammunition

The paper describes field test results of 7.62 × 51 mm M61 AP (armour piercing) ammunition fired into mild steel targets at an outdoor range. The targets varied from 10 mm to 32 mm in thickness. The tests recorded penetration depth, probability of perforation (i.e., complete penetration), muzzle and impact velocities, bullet mass, and plate yield strength and hardness. The measured penetration depth exhibited a variability of approximately ±12%. The paper then compared ballistic test results with predictive models of steel penetration depth and thickness to prevent perforation. Statistical parameters were derived for muzzle and impact velocity, bullet mass, plate thickness, plate hardness, and model error. A Monte-Carlo probabilistic analysis was then developed to estimate the probability of plate perforation of 7.62 mm M61 AP ammunition for a range of impact velocities, and for mild steels, and High Hardness Armour (HHA) plates. This perforation fragility analysis considered the random variability of impact velocity, bullet mass, plate thickness, plate hardness, and model error. Such a probabilistic analysis allows for reliability-based design, where, for example, the plate thickness with 95% reliability (i.e. only 1 in 20 shots will penetrate the wall) can be estimated knowing the probabilistic distribution of perforation. Hence, it was found that the plate thickness to ensure a low 5% probability of perforation needs to be 11–15% thicker than required to have a 50/50 chance of perforation for mild steel plates. Plates would need to be 20–30% thicker if probability of perforation is reduced to zero.     

Reaction characteristic of PTFE/Al/Cu/Pb composites and application in shaped charge liner

In this paper, the reaction characteristic and its application in shaped charge warhead of a novel reactive material, which introduced copper (Cu) and plumbum (Pb) into traditional polytetrafluoroethylene/aluminum (PTFE/Al), are studied. The thermal analysis and chemical reaction behavior of the PTFE/Al/Cu/Pb mixture are investigated by Differential Scanning Calorimetry (DSC),Thermo-gravimetry (TG), and X-ray Diffraction (XRD) techniques. Then, the shaped charge liners with PTFE/Al/Cu/Pb reactive materials are fabricated, and the X-ray experiments show that they could form reactive jets with excellent performance under the detonation effects of the shaped charge. Based on that, the penetration experiments of shaped charge with PTFE/Al/Cu/Pb reactive liner against steel plates are carried out, and the results demonstrate that the PTFE/Al/Cu/Pb reactive jets could produce a deeper penetration depth compared to the traditional PTFE/Al reactive jets. Meanwhile, the PTFE/Al/Cu/Pb reactive jets also show significant inner-blast effects, leading to dramatically cracking or fragmentation behavior of the penetrated steel plates. This new PTFE/Al/Cu/Pb reactive liner shaped charge presents enhanced penetration behavior for steel targets that incorporates the penetration capability of a high-density and ductility jet, and the chemical energy release of PTFE-matrix reactive materials.     

Determination of penetration depth at high velocity impact using finite element method and artificial neural network tools

Determination of ballistic performance of an armor solution is a complicated task and evolved significantly with the application of finite element methods(FEM) in this research field.The traditional armor design studies performed with FEM requires sophisticated procedures and intensive computational effort,therefore simpler and accurate numerical approaches are always worthwhile to decrease armor development time.This study aims to apply a hybrid method using FEM simulation and artificial neural network(ANN) analysis to approximate ballistic limit thickness for armor steels.To achieve this objective,a predictive model based on the artificial neural networks is developed to determine ballistic resistance of high hardness armor steels against 7.62 mm armor piercing ammunition.In this methodology,the FEM simulations are used to create training cases for Multilayer Perceptron(MLP) three layer networks.In order to validate FE simulation methodology,ballistic shot tests on 20 mm thickness target were performed according to standard Stanag 4569.Afterwards,the successfully trained ANN(s) is used to predict the ballistic limit thickness of 500 HB high hardness steel armor.Results show that even with limited number of data,FEM-ANN approach can be used to predict ballistic penetration depth with adequate accuracy.     

凹槽构型对平板气层减阻影响试验分析

通过平板凹槽喷气减阻模型试验,研究了航速和气流量等因素对平板气层减阻规律的影响,并利用水下摄像系统对不同凹槽构型内的气层形态进行了观测。试验结果表明:不喷气时凹槽的存在会使平板的阻力增加;喷气可以有效减小平板阻力,存在饱和气流量;饱和气流量随着槽深的增加而减小,饱和气流量下平板的绝对减阻率随航速的增加而降低;设置凹槽构型是保持平板下表面气层稳定性的有效措施,合适的凹槽构型可以明显改善平板底部喷气流场,提高平板喷气减阻效果;在Fr为0.119时,饱和气流量下平板的绝对减阻率可以达到40%以上。     

Investigate the effects of magnetic fields on the penetration ability of a shaped charge jet at different standoffs

The influence of a magnetic field on the stability of a shaped charge jet is experimentally investigated at standoffs of 490, 650 and 800 mm. The experimental results without and with the magnetic field are compared in terms of the shaped charge jet form, stability and penetration ability. A theoretical model based on one-dimension fluid dynamics is then developed to assess the depth of penetration of the shaped charge at those three standoffs and magnetic conditions. The results show that the penetration capability can be enhanced in more than 70% by the magnetic field. The theoretical calculations are compared with the experimental results with reasonably good correlation. In addition, the parameters introduced in the theory are discussed together with the experiments at three standoffs studied.     

Influence of thickness and projectile shape on penetration resistance of the compliant composite

The present study deals with development of conceptual proof for jute rubber basedflexible composite block to completely arrest the projectile impacting the target at high velocity impact of 400 m/s through numerical simulation approach using finite element (FE) method. The proposed flexible composite blocks of repeating jute/rubber/jute (JRJ) units are modelled with varying thickness from 30 mm to 120 mm in increments of 30 mm and impacted by flat (F), ogival (O) and hemispherical (HS) shaped projectiles. All the considered projectiles are impacted with proposed flexible composite blocks of different thicknesses and the penetration behaviour of the projectile in each case is studied. The penetration depth of the projectile in case of partially penetrated cases are considered and the effect of thickness and projectile shape on percentage of penetration depth is statistically analyzed using Tagu-chi's design of experiments (DOE). Results reveal that the though proposedflexible composite block with thickness of 90 mm is just sufficient to arrest the complete penetration of the projectile, considering the safety issues, it is recommended to use theflexible composite with thickness of 120 mm. The nature of damage caused by the projectile in the flexible composite is also studied. Statistical studies show that thickness of the block plays a prominent role in determining the damage resistance of the flexible composite.     

横向运动板干扰聚能射流的数值模拟

基于有限元分析软件ANSYS/LS-DYNA和LS-PREPOST,用ALE算法对射流垂直侵彻横向运动防护板的过程进行模拟分析。防护板在不同速度下干扰射流时,对防护板和后效板上的开坑形状进行分析,并计算后效板上的最终侵深及射流轴线上的速度降,得到射流在横向防护板作用下后效板侵深及射流轴线上的速度降随防护板速度变化的曲线。结果表明,防护板抗射流侵彻能力随防护板速度的增加而增强,尤其是防护板横向速度在0～100m/s增加时,抗射流侵彻能力增强较为明显。     

4层横向运动板防护长细杆的数值分析

多层横向运动板对垂直来侵长细杆的挤压、剪切能够使长细杆发生挤压和剪切变形,进而降低长细杆后续的侵彻能力,增强装甲的防护效果。利用LS—DYNA软件对多层横向、邻层反向运动的钢装甲板防护钨合金长细杆进行运动板速度和运动板的厚度分配的相关仿真计算。通过对计算结果中开坑形状、后效板侵深和装甲效能进行分析发现,随着板运动速度的增加,后效板开坑深度减小和开坑形状的非对称性加剧,运动板的干扰作用增强及防护效能提高;在运动板总厚度相同的情况下,板的层数越少,防护性能越好。     

穿甲子弹垂直侵彻防弹钢试验与理论模型

试验研究了穿甲子弹垂直侵彻高强防弹钢的机理,提出了一个分析靶板极限速度和弹体剩余速度的理论模型,该模型综合考虑了材料的应变率与热软化效应,结果表明,理论值与试验值吻合很好.分析了失效准则的影响,研究了剪切带温度和靶板耗能随入射速度的变化规律.     

Analysis on damage characteristics and detonation performance of solid rocket engine charge subjected to jet

To further explore the damage characteristics and impact response of the shaped charge to the solid rocket engine (SRE) in storage or transportation, protective armor was designed and the shelled charges model (SCM)/SRE with protective armor impacting by shaped charge tests were conducted. Air overpressures at 5 locations and axial acceleration caused by the explosion were measured, and the experimental results were compared with two air overpressure curves of propellant detonation obtained by related scholars. Afterwards, the finite element software AUTODYN was used to simulate the SCM impacted process and SRE detonation results. The penetration process and the formation cause of damage were analyzed. The detonation performance of TNT, reference propellant, and the propellant used in this experiment was compared. The axial acceleration caused by the explosion was also analyzed. By comprehensive comparison, the energy released by the detonation of this propellant is larger, and the HMX or Al particles contained in this propellant are more than the reference propellant, with a TNT equivalent of 1.168–1.196. Finally, advanced protection armor suggestions were proposed based on the theory of woven fabric rubber composite armor (WFRCA).     

Theoretical and numerical simulation study on jet formation and penetration of different liner structures driven by electromagnetic pressure

The use of a shaped liner driven by electromagnetic force is a new means of forming jets. To study the mechanism of jet formation driven by electromagnetic force, we considered the current skin effect and the characteristics of electromagnetic loading and established a coupling model of"Electric—Magnetic—Force"and the theoretical model of jet formation under electromagnetic force. The jet formation and penetration of conical and trumpet liners have been calculated. Then, a numerical simulation of liner collapse under electromagnetic force, jet generation, and the stretching motion were performed using an ANSYS multiphysics processor. The calculated jet velocity, jet shape, and depth of penetration were consistent with the experimental results, with a relative error of less than 10％. In addition, we calculated the jet formation of different curvature trumpet liners driven by the same loading condition and ob-tained the influence rule of the curvature of the liner on jet formation. Results show that the theoretical model and the ANSYS multiphysics numerical method can effectively calculate the jet formation of liners driven by electromagnetic force, and in a certain range, the greater the curvature of the liner is, the greater the jet velocity is.