Scheduling maintenance and semiresumable jobs on a single machine

The majority of scheduling literature assumes that the machines are available at all times. In this paper, we study single machine scheduling problems where the machine maintenance must be performed within certain intervals and hence the machine is not available during the maintenance periods. We also assume that if a job is not processed to completion before the machine is stopped for maintenance, an additional setup is necessary when the processing is resumed. Our purpose is to schedule the maintenance and jobs to minimize some performance measures. The objective functions that we consider are minimizing the total weighted job completion times and minimizing the maximum lateness. In both cases, maintenance must be performed within a fixed period T, and the time for the maintenance is a decision variable. In this paper, we study two scenarios concerning the planning horizon. First, we show that, when the planning horizon is long in relation to T, the problem with either objective function is NP-complete, and we present pseudopolynomial time dynamic programming algorithms for both objective functions. In the second scenario, the planning horizon is short in relation to T. However, part of the period T may have elapsed before we schedule any jobs in this planning horizon, and the remaining time before the maintenance is shorter than the current planning horizon. Hence we must schedule one maintenance in this planning horizon. We show that the problem of minimizing the total weighted completion times in this scenario is NP-complete, while the shortest processing time (SPT) rule and the earliest due date (EDD) rule are optimal for the total completion time problem and the maximum lateness problem respectively. © 1999 John Wiley & Sons, Inc. Naval Research Logistics 46: 845–863, 1999     

A generalized Johnson's rule for stochastic assembly systems

Johnson's rule gives the optimal order to schedule a set of jobs through a two-machine flow shop with deterministic processing times. We extend Johnson's rule to fork-join systems with random processing times. Most of the system may be an arbitrary network. We give conditions under which Johnson's rule is optimal in the stochastic sense, in the increasing convex sense, and in expected value. © 1997 John Wiley & Sons, Inc. Naval Research Logistics 44: 211–220, 1997     

One machine sequencing to minimize mean flow time with minimum number tardy

The problem of sequencing n jobs on one machine is considered, under the multiple objective of minimizing mean flow time with the minimum number of tardy jobs. A simple procedure is first proposed to schedule for minimum flow time with a specified subset of jobs on time. This is used in conjunction with Moore's Algorithm in a simple heuristic producing good and often optimal schedules. A branch-bound algorithm is presented to produce the optimal schedule efficiently with the help of several theorems which eliminate much branching.     

Integrated production scheduling and preventive maintenance planning for a single machine under a cumulative damage failure process

This paper finds the optimal integrated production schedule and preventive maintenance plan for a single machine exposed under a cumulative damage process, and investigates how the optimal preventive maintenance plan interacts with the optimal production schedule. The goal is to minimize the total tardiness. The optimal policy possesses the following properties: Under arbitrary maintenance plan when jobs have common processing time, and different due dates, the optimal production schedule is to order the jobs by earliest due date first rule; and when jobs have common due date and different processing times, the optimal production schedule is shortest processing time first. The optimal maintenance plan is of control limit type under any arbitrary production schedule when machine is exposed under a cumulative damage failure process. Numerical studies on the optimal maintenance control limit of the maintenance plan indicate that as the number of jobs to be scheduled increases, the effect of jobs due dates on the optimal maintenance control limit diminishes. © 2007 Wiley Periodicals, Inc. Naval Research Logistics, 2007     

Scheduling with earliest start and due date constraints

We consider the scheduling of n tasks on a single resource. Each task becomes available for processing at time a_i, must be completed by time b_i, and requires d_i time units for processing. The aim is to find a schedule that minimizes the elapsed time to complete all jobs. We present solution algorithms for this problem when job splitting is permitted and when job splitting is not permitted. Then we consider several scheduling situations which arise in practice where these models may apply.     

Scheduling with tool changes to minimize total completion time: A study of heuristics and their performance

The machine scheduling literature does not consider the issue of tool change. The parallel literature on tool management addresses this issue but assumes that the change is due only to part mix. In practice, however, a tool change is caused most frequently by tool wear. That is why we consider here the problem of scheduling a set of jobs on a single CNC machine where the cutting tool is subject to wear; our objective is to minimize the total completion time. We first describe the problem and discuss its peculiarities. After briefly reviewing available theoretical results, we then go on to provide a mixed 0–1 linear programming model for the exact solution of the problem; this is useful in solving problem instances with up to 20 jobs and has been used in our computational study. As our main contribution, we next propose a number of heuristic algorithms based on simple dispatch rules and generic search. We then discuss the results of a computational study where the performance of the various heuristics is tested; we note that the well‐known SPT rule remains good when the tool change time is small but deteriorates as this time increases and further that the proposed algorithms promise significant improvement over the SPT rule. © 2002 Wiley Periodicals, Inc. Naval Research Logistics, 2003     

Scheduling jobs and maintenance activities on parallel machines

Most machine scheduling models assume that the machines are available all of the time. However, in most realistic situations, machines need to be maintained and hence may become unavailable during certain periods. In this paper, we study the problem of processing a set of n jobs on m parallel machines where each machine must be maintained once during the planning horizon. Our objective is to schedule jobs and maintenance activities so that the total weighted completion time of jobs is minimized. Two cases are studied in this paper. In the first case, there are sufficient resources so that different machines can be maintained simultaneously if necessary. In the second case, only one machine can be maintained at any given time. In this paper, we first show that, even when all jobs have the same weight, both cases of the problem are NP-hard. We then propose branch and bound algorithms based on the column generation approach for solving both cases of the problem. Our algorithms are capable of optimally solving medium sized problems within a reasonable computational time. We note that the general problem where at most j machines, 1 ≤ j ≤ m, can be maintained simultaneously, can be solved similarly by the column generation approach proposed in this paper. © 2000 John Wiley & Sons, Inc. Naval Research Logistics 47: 145–165, 2000     

Rescheduling to minimize makespan on a changing number of identical processors

We consider the problem of rescheduling n jobs to minimize the makespan on m parallel identical processors when m changes value. We show this problem to be NP-hard in general. Call a list schedule totally optimal if it is optimal for all m = 1, …,n. When n is less than 6, there always exists a totally optimal schedule, but for n ≥ 6 this can fail. We show that an exact solution is less robust than the largest processing time first (LPT) heuristic and discuss implications for polynomial approximation schemes and hierarchical planning models.     

Parallel machine scheduling with eligibility constraints: A composite dispatching rule to minimize total weighted tardiness

We study a parallel machine scheduling problem, where a job j can only be processed on a specific subset of machines M_j, and the M_j subsets of the n jobs are nested. We develop a two‐phase heuristic for minimizing the total weighted tardiness subject to the machine eligibility constraints. In the first phase, we compute the factors and statistics that characterize a problem instance. In the second phase, we propose a new composite dispatching rule, the Apparent Tardiness Cost with Flexibility considerations (ATCF) rule, which is governed by several scaling parameters of which the values are determined by the factors obtained in the first phase. The ATCF rule is a generalization of the well‐known ATC rule which is very widely used in practice. We further discuss how to improve the dispatching rule using some simple but powerful properties without requiring additional computation time, and the improvement is quite satisfactory. We apply the Sequential Uniform Design Method to design our experiments and conduct an extensive computational study, and we perform tests on the performance of the ATCF rule using a real data set from a large hospital in China. We further compare its performance with that of the classical ATC rule. We also compare the schedules improved by the ATCF rule with what we believe are Near Optimal schedules generated by a general search procedure. The computational results show that especially with a low due date tightness, the ATCF rule performs significantly better than the well‐known ATC rule generating much improved schedules that are close to the Near Optimal schedules. © 2017 Wiley Periodicals, Inc. Naval Research Logistics 64: 249–267, 2017     

Single batch machine scheduling with deliveries

We consider the problem of scheduling a set of n jobs on a single batch machine, where several jobs can be processed simultaneously. Each job j has a processing time p_j and a size s_j. All jobs are available for processing at time 0. The batch machine has a capacity D. Several jobs can be batched together and processed simultaneously, provided that the total size of the jobs in the batch does not exceed D. The processing time of a batch is the largest processing time among all jobs in the batch. There is a single vehicle available for delivery of the finished products to the customer, and the vehicle has capacity K. We assume that K = rD, where and r is an integer. The travel time of the vehicle is T; that is, T is the time from the manufacturer to the customer. Our goal is to find a schedule of the jobs and a delivery plan so that the service span is minimized, where the service span is the time that the last job is delivered to the customer. We show that if the jobs have identical sizes, then we can find a schedule and delivery plan in time such that the service span is minimum. If the jobs have identical processing times, then we can find a schedule and delivery plan in time such that the service span is asymptotically at most 11/9 times the optimal service span. When the jobs have arbitrary processing times and arbitrary sizes, then we can find a schedule and delivery plan in time such that the service span is asymptotically at most twice the optimal service span. We also derive upper bounds of the absolute worst‐case ratios in both cases. © 2015 Wiley Periodicals, Inc. Naval Research Logistics 62: 470–482, 2015     

Scheduling with earliest start and due date constraints on multiple machines

We consider the scheduling of n jobs on m identical machines when the jobs become available for processing at ready times a_i, a_i, ? 0, require d_i time units for processing and must be completed by times b_i for i = 1, 2, … n. The objective chosen is that of minimizing the total elapsed time to complete all jobs subject to the ready time and due date constraints, preemption is not allowed. We present a multi-stage solution algorithm for this problem that is based on an implicit enumeration procedure and also uses the labelling type algorithm which solves the problem when preemption is allowed.     

Matrix-geometric solution of discrete time MAP/PH/1 priority queue

We use the matrix-geometric method to study the discrete time MAP/PH/1 priority queue with two types of jobs. Both preemptive and non-preemptive cases are considered. We show that the structure of the R matrix obtained by Miller for the Birth-Death system can be extended to our Quasi-Birth-Death case. For both preemptive and non-preemptive cases the distributions of the number of jobs of each type in the system are obtained and their waiting times are obtained for the non-preemptive. For the preemptive case we obtain the waiting time distribution for the high priority job and the distribution of the lower priority job's wait before it becomes the leading job of its priority class. © 1998 John Wiley & Sons, Inc. Naval Research Logistics 45: 23–50, 1998     

A hybrid algorithm for the one machine sequencing problem to minimize total tardiness

In a recent paper, Hamilton Emmons has established theorems relating to the order in which pairs of jobs are to be processed in an optimal schedule to minimize the total tardiness of performing n jobs on one machine. Using these theorems, the algorithm of this paper determines the precedence relationships among pairs of jobs (whenever possible) and eliminates the first and the last few jobs in an optimal sequence. The remaining jobs are then ordered by incorporating the precedence relationships in a dynamic programming framework. Propositions are proved which considerably reduce the total computation involved in the dynamic programming phase. Computational results indicate that the solution time goes up less than linearly with the size (n) of the problem. The median solution time for solving 50 job problems was 0.36 second on UNIVAC 1108 computer.     

A single-machine scheduling problem with random processing times

We consider the problem of scheduling n jobs with random processing times on a single machine in order to minimize the expected variance of the completion times. We prove a number of results, including one to the effect that the optimal schedule must be V shaped when the jobs have identical means or variances or have exponential processing times.     

Flow‐shop batch scheduling with identical processing‐time jobs

In many practical situations of production scheduling, it is either necessary or recommended to group a large number of jobs into a relatively small number of batches. A decision needs to be made regarding both the batching (i.e., determining the number and the size of the batches) and the sequencing (of batches and of jobs within batches). A setup cost is incurred whenever a batch begins processing on a given machine. This paper focuses on batch scheduling of identical processing‐time jobs, and machine‐ and sequence‐independent setup times on an m‐machine flow‐shop. The objective is to find an allocation to batches and their schedule in order to minimize flow‐time. We introduce a surprising and nonintuitive solution for the problem. © 2004 Wiley Periodicals, Inc. Naval Research Logistics, 2004     

A note on scheduling parallel machines subject to breakdown and repair

In this paper we consider n jobs and a number of machines in parallel. The machines are identical and subject to breakdown and repair. The number may therefore vary over time and is at time t equal to m(t). Preemptions are allowed. We consider three objectives, namely, the total completion time, ∑ C_j, the makespan C_max, and the maximum lateness L_max. We study the conditions on m(t) under which various rules minimize the objective functions under consideration. We analyze cases when the jobs have deadlines to meet and when the jobs are subject to precedence constraints. © 2003 Wiley Periodicals, Inc. Naval Research Logistics, 2004.     

A note on allocating jobs to two machines

A recent article in this journal by Mehta, Chandrasekaran, and Emmons [1] described a dynamic programming algorithm for assigning jobs to two identical parallel processors in a way that minimizes the average delay of these jobs. Their problem has a constraint on the sequence of the jobs such that any group of jobs assigned to a processor must be processed in the order of the sequence. This note has two purposes. First, we wish to point out a relationship between this work and some prior work [2]. Second, we wish to point out that Mehta, Chandrasekaran, and Emmons formulation, slightly generalized, can be used to find the optimum assignment of jobs to two machines in a more general class of problems than they considered including a subclass in which the jobs are not constrained to be processed in a given sequence.     

Scheduling with variable time slot costs

In this article, we study a class of new scheduling models where time slot costs have to be taken into consideration. In such models, processing a job will incur certain cost which is determined by the time slots occupied by the job in a schedule. The models apply when operational costs vary over time. The objective of the scheduling models is to minimize the total time slot costs plus a traditional scheduling performance measure. We consider the following performance measures: total completion time, maximum lateness/tardiness, total weighted number of tardy jobs, and total tardiness. We prove the intractability of the models under general parameters and provide polynomial‐time algorithms for special cases with non‐increasing time slot costs.© 2010 Wiley Periodicals, Inc. Naval Research Logistics, 2010     

A dual criteria sequencing problem with earliness and tardiness penalties

We consider the problem of sequencing n jobs on a single machine, with each job having a processing time and a common due date. The common due date is assumed to be so large that all jobs can complete by the due date. It is known that there is an O(n log n)‐time algorithm for finding a schedule with minimum total earliness and tardiness. In this article, we consider finding a schedule with dual criteria. The primary goal is to minimize the total earliness and tardiness. The secondary goals are to minimize: (1) the maximum earliness and tardiness; (2) the sum of the maximum of the squares of earliness and tardiness; (3) the sum of the squares of earliness and tardiness. For the first two criteria, we show that the problems are NP‐hard and we give a fully polynomial time approximation scheme for both of them. For the last two criteria, we show that the ratio of the worst schedule versus the best schedule is no more than . © 2002 Wiley Periodicals, Inc. Naval Research Logistics 49: 422–431, 2002; Published online in Wiley InterScience (www.interscience.wiley.com). DOI 10.1002/nav.10020     

The open shop scheduling problem with a given sequence of jobs on one machine

The paper considers the open shop scheduling problem to minimize the make-span, provided that one of the machines has to process the jobs according to a given sequence. We show that in the preemptive case the problem is polynomially solvable for an arbitrary number of machines. If preemption is not allowed, the problem is NP-hard in the strong sense if the number of machines is variable, and is NP-hard in the ordinary sense in the case of two machines. For the latter case we give a heuristic algorithm that runs in linear time and produces a schedule with the makespan that is at most 5/4 times the optimal value. We also show that the two-machine problem in the nonpreemptive case is solvable in pseudopolynomial time by a dynamic programming algorithm, and that the algorithm can be converted into a fully polynomial approximation scheme. © 1998 John Wiley & Sons, Inc. Naval Research Logistics 45: 705–731, 1998